Automotive Engine Repair Syllabus for 2016-2017
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Course

AUMT-1319-001 Automotive Engine Repair

Prerequisites

<p></p> <p></p> <p>Prerequisite: MCHN 1343</p> <p> </p>

Course Description

Fundamentals of engine operation, diagnosis and repair. Emphasis on identification, inspection, measurements, disassembly, repair and reassembly of the engine. May be taught manufacturer specific.

Student ResourcesStudent Resources Website

Department Expectations

Occupational License Disclaimer

Hours

(3 sem hrs; 2 lec, 3 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

 Modern Automotive Technology, 8^th edition   James Duffy ISBN 978-1-61960-370-7

Modern Automotive Technology, Shop Manual, ISBN 978-1-61960-377-6

Supplies

 Tools from ELPT 1311, MCHN 1343, INMT 1305, and AUMT 1316 are required.

AC Logo Shirt

Safety Glasses

Non-slip work shoes or boots

¼ Drive socket set          (1/4 to ½) 5 mm to 13 mm

3/8 Drive socket set        (3/8 to ¾) (8 mm to 19 mm)

½ Drive socket set          (1/2 to 1 ¼) (10 mm to 24 mm)

1/2' drive torque wrench

Combination wrenches   Set of (3/8 to 15/16)

Combination wrenches   Set (6 mm to 19 mm)

5/8 spark plug socket

8 piece screwdriver set

Blow gun

Three square file

Round file

Mill file

5” combination / slip-joint pliers

5” needle nose pliers

5” diagonal cutter pliers

L-shaped Hex wrench      Set (1 1/6 to 3/8) (1.5 mm to 10 mm)

Ball peen hammer           (16 oz.)

Feeler gauge set              (spark plug)

Feeler gauge set              (blade, gap general use)

Hacksaw

Gasket scraper

Punch and chisel set

Automotive digital multimeter

Toolbox

Compression gauge

Vacuum gauge

Torx set                           (T-10 through T-30)

Code reader

Plastic hammer

Student Performance

 End-of-Course Outcomes:  Utilize appropriate safety procedures; explain engine operating principles; demonstrate engine diagnostic procedures; and repair cylinder head, valve train, block assembly, lubrication, and cooling system

Course Objectives:

• Research applicable vehicle and service information, vehicle service history, service precautions, and technical service bulletins.
• Verify operation of the instrument panel engine warning indicators.
• Inspect engine assembly for fuel, oil, coolant, and other leaks; determine necessary action.
• Install engine covers using gaskets, seals, and sealers as required.
• Remove and replace timing belt; verify correct camshaft timing.
• Perform common fastener and thread repair, to include: remove broken bolt, restore internal and external threads, and repair internal threads with thread insert.
• Identify hybrid vehicle internal combustion engine service precautions.
• Adjust valves (mechanical or hydraulic lifters).
• Remove cylinder head; inspect gasket condition; install cylinder head and gasket; tighten according to manufacturer’s specifications and procedures.
• Clean and visually inspect a cylinder head for cracks; check gasket surface areas for warpage and surface finish; check passage condition.
• Inspect and replace camshaft and drive belt/chain; includes checking drive gear wear and backlash,  end play, sprocket and chain wear, overhead cam drive sprocket(s), drive belt(s), belt tension,  tensioners, camshaft reluctor ring/tone-wheel, and valve timing components; verify correct camshaft timing.
• Establish camshaft position sensor indexing.
• Disassemble engine block; clean and prepare components for inspection and reassembly.
• Inspect crankshaft for straightness, journal damage, keyway damage, thrust flange and sealing surface condition, and visual surface cracks; check oil passage condition; measure end play and journal wear; check crankshaft position sensor reluctor ring (where applicable); determine necessary action.
• Assemble engine block.
• Perform cooling system pressure and dye tests to identify leaks; check coolant condition and level; inspect and test radiator, pressure cap, coolant recovery tank, and heater core and galley plugs; determine necessary action.
• Inspect, replace, and adjust drive belts, tensioners, and pulleys; check pulley and belt alignment.
• Remove, inspect, and replace thermostat and gasket/seal.
• Inspect and test coolant; drain and recover coolant; flush and refill cooling system with recommended coolant; bleed air as required.
• Perform engine oil and filter change.

 

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Cell phone or electronic equipment in the classroom or lab should be put on silent and not interfere with the classroom environment.

 

 

 

Grading Criteria

35% Daily Attendance & Participation

15% Homework & Quiz

35% Lab Performance

15% Final

 

89.5 - 100 = A

79.5 - 89.4 = B

69.5 - 79.4 = C

59.5 - 69.4 = D

0 - 59.4 = F

 

Late work will be accepted with a deduction of 30 points no later than three days after due date.

Attendance

You are expected to attend all class meetings on time and stay for the whole class. Points will be deducted from your attendance for not complying.

Calendar

Additional Information

Prerequisite:  Demr 1301 Shop Safety and Procedures

 

Students are required to comply with the Amarillo College Technical Education Code of Professional Conduct. The Amarillo College Technical Education Code of Professional Conduct will be posted on the bulletin board in the Transportation Career Center and the Academic Classroom Center and will be explained in detail by the Instructor on the first day of class.