Advanced Machining I Syllabus for 2017-2018
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Instructor Information

Office Location

Manufacturing Education Center 107K

Office Hours

Course Information

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Course

MCHN-2341-001 Advanced Machining I

Prerequisites

Prerequisite: MCHN 1354 - minimum grade of C

Course Description

A study of advanced lathe and milling operations. Emphasis on advanced cutting operations of the lathe and milling machines, including the use of special tooling, bench assembly and materials identification.

Student ResourcesStudent Resources Website

Department Expectations

Occupational License Disclaimer

Notice to Students enrolled in an educational program for preparation of issuance of certain occupational licenses:

Students enrolled in an educational program in preparation for obtaining certain occupational licenses are potentially ineligible for such license if the student has been convicted of an offense. For further information, please contact your advisor, the Legal Clinic, or the faculty member in charge of the educational program that you seek to enroll in. The further information you will receive will include notification to you of your right to request a criminal history evaluation letter from the licensing authority in order to clarify your particular situation.

Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

  

 NIMS Membership: NIMS.com

HANDYMAN~IN~YOUR~POCKET
Young/Glover
Published by Sequoia
ISBN: 1-885071-29-9
 
PRECISION MACHINING TECHNOLOGY, 1ST Ed.
Hoffman/Hopewell/Janes/Sharp
Published by Delmar/Cengage
ISBN: 13:978-0-07-731982-3 or 10:0-07-731982-6
 

29th Editon Machinery’s Handbook

Industrial Press

ISBN 978-0-8311-2900-2

 

Technical Shop Mathematics 3rd Edition

Thomas Achatz

Industrial Press

ISBN 0-8311-3086-5

Supplies

  Kit #61 from college bookstore or equivalent tools my be purchased by the student.

Tool Box
0-1 inch outside micrometer
6 inch digital calipers
6 inch steel rule
12 inch combination square
1 inch travel dial indicator
Magnetic base
12 Ft tape measure
Telescoping gauge set
Dial test indicator
Feeler gauge set
Drill point gauge
Center gauge
Scribe for marking metal
Allen Wrench Sets (English & Metric)
12” Adjustable Wrench
8” Adjustable Wrench
Adjustable pliers (slip joint)
Channel locks
Needle nose pliers
Side cutters
Screwdrivers ( Straight and Phillips)
Hammer (Ball Peen or Claw)
Inspection Mirror
Padlock
Flashlight
Scientific Calculator (NO CELL PHONE CALCULATORS ARE ALLOWED)
Paint Marker (Permanent Marker)
Highlighter
Three-ring Binder
Denim Shop Apron
Safety glasses MUST MEET ANSI Z-87 Specsification
Work Boots or Shoes
Leather gloves
Substitutions and combinations of items are up to individuals
All tools should be marked for identification!

Student Performance

  

End-of-Course Outcomes:  Demonstrate proper use of the lathe, milling machine, drill press, power saw, and bench grinder applying good housekeeping, proper safety, and preventative maintenance. Perform bench work including part layout, drilling, reaming, taping, press fitting, location of hole centers and surfaces; set up power saws for cutoff operation; demonstrate tooling maintenance, hazardous material handling, and preventative maintenance.

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

 Textbook,Workbook,Notebook & Class Equipment

Students are required to have the specified textbook and workbook no later than the third class session. Failure to do this will result in the student receiving a five point reduction for the fourth class period and increases by five points each following day.The student is required to take notes during lectures, and to turn in a notebook. These notes need to be on three ring bound note book paper for grading prior to the final exam. Articles, accumulated information, and useful reference material that pertain to relative course topics will be counted towards the notebook grade. Notebook should contain syllabus, handouts, formula sheets, tests, assignments, and task list. All items will be graded from the notebook. Neatness of notebook will be graded.  This means no loose edges; grease or oil soaked pages WILL NOT BE ACCEPTED Student shall furnish a SCIENTIFIC CALCULATOR( NO CELL PHONE CALCULATORS ARE ALLOWED) and personal protective equipment which includes ANSI Z87.1 approved safety glasses. Student shall have their own personal hand tools similar to those on the department service tool list. Student shall furnish necessary computer media for information transfer. Student shall furnish required text and Handyman Pocket Handbook.
 
Safety Policy and PPE
Safety is everyone's job,and it starts before you enter the shop area. A machine shop has rotating machinery,high voltage electrical equipment,hot metal,sharp metal and chemicals,all of which can harm or even kill you. That is why the rules described below are needed.
Rule#1. Only Safety glasses' with side shields, that meet or exceed ANSI Z87.1 spec will be allowed.
Rule#2. Only long pants are allowed.
Rule#3. Only short sleeved close fitting Tee-shirts or long sleeved shirts rolled up past the elbow are allowed
Rule#4. No open toed shoes are allowed,students should wear work boots or work shoes.
Rule#5. Hair over shoulder length needs to be secured safely with a hat, cap or hairnet.
Rule#6. No necklaces, bracelets, dangling earrings, rings or watches are to be worn in shop.
Rule#7. No horseplay of any type will be tolerated.
Rule#8. Any vandalism or theft will not be tolerated.
Rule#9. Any student under the influence of drugs or alcohol.
Rule#10.No food or drink in shop.
Failure to comply with rules #1-#6 will result in the following disciplinary actions.
First offense. The student will receive a verbal reprimand from instructor and, be withdrawn from the class for that period receiving no grade for that day.
Second offense. The student will receive a written reprimand from instructor, removed from the class for two class periods reviving no points for either day. Any quizzes or test that occur during those classes cannot be made up and will counted as zero points.
Third offense. The student will be suspended from the class for the remainder of the semester and receive a FAILING grade for that class.
Failure to comply with rules #7-#9 will result in the student being immediately  suspended from the class for the remainder of the semester and receiving a FAILING grade for that class.
 
Tools, Equipment,
Tools and equipment specified for this class and any recommended preliminary class in the Machining Technology Curriculum are to be furnished by the student and be with the student during all lab activities. failure to have tools will result in the student receiving a reduction on project rubric.All student tools should marked with the students initials for easy identification, these tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool.
 
  For all other question the below link will take you to Amarillo College Student Rights and Responsibilities
  http://catalog.actx.edu/content.php?catoid=10&navoid=407

Grading Criteria

Course Evaluations:

Students should complete all performance tasks on time at REQUIRED MASTERY LEVEL. Tasks, projects, and various assignments will be scored based on time; accuracy; neatness; completeness; procedure; skill; detail; motivation and attitude; safety practices; clean up; care of manuals, logbooks, and references; and other grading criteria. No task shall be rated until assignment is complete and correct. Complete shall include condition and cleanliness of equipment; clean up of work areas; tool condition and return of all supplies and materials to their proper location. Correct means that projects meets all print specifications in order to be graded.
 
Final (Overall) Grade Policy:
The final overall grade will be computed by adding the points earned as follows:
Option 1 or 2 Project Rubrics
Read Options
 
40% of Grade
Daily Rubric
16 Daily Rubrics
 
25% of Grade
Homework
3 Submissions
 
20%
Final Exam
1 Exam
 
15% of Grade
    100%                      
 
 
100.00% – 90.00% = A
89.99% - 80.00%   =  B
79.99% - 70.00%    = C
69.99% - 60.00%    = D
59.99% - 0.00%      = F

 

Makeup Policy
Students are responsible for getting notes from other students when absent. Lab activities will continue on schedule. Individuals will not receive credit for making up activities and there will not be special lab sessions. Some work can be caught up during regular lab times. Missing lab activities may prevent individuals from completing lab projects.
Process plan: Prior to machining a part each student must submitt a detailed process plan to instructor for approval and signature. This process plan must include material type and size, machines and tools to be used, speeds and feeds as well as the order of operations. Projects started without a process plan will not be graded.

Projects: Students have two options.

Option 1 NIMS Credentialing. Students choosing to earn NIMS credentials must successfully complete the required part and successfully pass the credentialing exam prior to the last class period. Student must also successfully complete, to print specifications two projects listed in the projects folder, in the Blackboard Class content section of the class.

Option 2 Student projects (Tools). Students who do not wish to earn NIMS credentials will have to choose and successfully complete, to print specifications a minimum of four projects contained in the projects folder, in the Blackboard Class content section of the class. 

Homework: Assigned homework is due at the beginning of the first class of the next week. No late homework will be accepted without instructor approval. Homework will consist of Textbook questions, math and theory handouts. 

Final: a comprehensive final will be administered.

 

 

 

Attendance

  

 Attendance in class and lab participation is regarded as a requirement and an obligation for learning. Attendance and participation are graded on the Daily Rubric.

Calendar

Class 1: Review Syllabus:

Lecture: Shop Safety/ Shop Math and Print Reading

Text: None

Homework: Read textbook section 6.1. Answer Review Questions 1-10.

Math Homework: Content Folder 1

Lab:Choose first NIMS project.

Class 2: Review day 1.

 

Lecture; Text section 6.1 Intro to Milling and machine shop math.

Text Homework:Read text section 6.2.Answer Review Questions 1-14.

Lab: Work on Projects.

Class 3: Review day 2.

Lecture: Text 6.3 and machine shop math.

Text Homework: Read textbook section 6.3 pages 497-511. 

Math Homework: Content Folder 2

Lab: Work on Projects.

Class 4: Review day 3.

Lecture: Text 6.3 and shop math.

Text Homework: Read textbook section 6.3 pages 512-533. Answer Review Questions 1-14.

Lab: Work on Projects.

Class 5: Review day 4.

Week 1 Homework Due.

Lecture: Text unit 6.4 part 1 and shop math.

Text Homework: Read textbook  section 6.4  pages 536-543.

Math Homework: Content Folder 2

Lab: Work on Projects.

Class 6: Review day 5.

Lecture: Text 6.4 part 1

Text Homework: Read textbook section 6.4 pages 536-543.Answer Review Questions 1-10.

Lab: Work on Projects.

Class 7: Review day 6.

Lecture:7.1 part 2

Text Homework: Read textbook 7.1 pages 549- 553. 

Lab: Work on Projects

Class 8: Review day 7

Lecture:7.1

Text Homework: Read textbook 7.1 pages 549-553. Answer Review Questions 1-7. 

Lab: Work on Projects.

Class 9: Review day 8.

Homework Due: Week 2 Homework due.

Lecture: 7.2

Text Homework: Read textbook section 7.2, Pages 556-559.

Math Homework: Content Folder 3.

Lab: Work on Projects.

Class 10: Review day 9.

Lecture: 7.2.

Text Homework: Read textbook section 7.2 pages 556-559. Answer Review Questions 1-14.

Lab: Work on Projects.

Class 11: Review day 10.

Lecture: 7.3

Text Homework: Read text book section 7.3 pages 562-569.

Lab: Work on Projects.

Class 12: Review day 11.

Lecture: 7.3

Text Homework : Read textbook section 7.3 pages 570- 576.  Answer Review Questions 1-15.

Lab: Work on Projects.

Class 13: Review day 12.

Homework Due: Week 3 Homework Due.

Lecture: 8.1

Homework: Read textbook section 8.1 Pages 581-586.

Lab: Work on Projects.

Class 14: Review day 13.

Lecture: 8.1

Homework: Read textbook section 8.1

Lab: Work on Projects.

Class 15: Review for Final

Lab: Work on Projects.

Class 16: Final.

Additional Information

 

 

 

Syllabus Created on:

08/11/17 7:40 AM

Last Edited on:

08/11/17 7:42 AM