Assembly and Rigging Syllabus for 2017-2018
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Instructor Information

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0700-0730 and 1400-1500  Monday thru Thursday

Course Information

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Course

AERM-2233-001 Assembly and Rigging

Prerequisites

Course Description

A comprehensive study of the assembly and rigging of fixed and rotary-wing aircraft including structural alignment, balancing and rigging of control systems, and assembly of aircraft components. Fundamentals of safety procedures are also addressed.

Student ResourcesStudent Resources Website

Department Expectations

Occupational License Disclaimer

Notice to Students enrolled in an educational program for preparation of issuance of certain occupational licenses:

Students enrolled in an educational program in preparation for obtaining certain occupational licenses are potentially ineligible for such license if the student has been convicted of an offense. For further information, please contact your advisor, the Legal Clinic, or the faculty member in charge of the educational program that you seek to enroll in. The further information you will receive will include notification to you of your right to request a criminal history evaluation letter from the licensing authority in order to clarify your particular situation.

Hours

(2 sem hrs; 1 lec, 4 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

Student References-   Texts, reference books, or other references the student will be expected to use:

1.  Dictionary of Aeronautical Terms, 5th edition, 2013, paperback;(ASA-DAT-5);      ISBN-13:978-1560278641

2.  Aviation Mechanics Handbook: The Aviation Standard, 6th  Edition, (ASA-MHB-5); ISBN 13:978-1560278986

3.  FAR/AMT 2014: Federal Aviation Regulations for Aviation Maintenance Technicians; 2014 edition, 2013, paperback; ISBN-13:978-1560279983

4.  AC - 43.13 1B/2B - Acceptable Methods, Techniques and Practices of Aircraft Inspection and Repair, 2009, paperback; ISBN-13:978-0977489695

5.  A&P Technician Airframe Textbook; 2009, paperback; ISBN 13:978-0884875604

6.  A&P Technician Airframe Test Guide with Oral & Practical Study Guide, 2009, paperback; ISBN-13:978-0884875444

 

Supplies

Calculator capable of performing algebra and trigonometry functions

Student Performance

 

I.F.22              Rig rotary-wing aircraft.

I.F.23              Rig fixed-wing aircraft.

I.F.24              Check alignment of structures.

I.F.25              Assemble aircraft components, including flight control surfaces.

I.F.26               Balance, rig, and inspect movable primary and secondary flight control surfaces.

 

Items # I.F.22.......................................................................................................... Training Level (1)

Items # I.F.23, I.F.24.................................................................................................Training Level (2)

Items # I.F.25, I.F.26.................................................................................................Training Level (3)

 

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

 

1)    No electronic devices, i.e. I-Phone, I-Pad, I-Pod, Blackberry, Droid, MP3, etc., (Laptop with instructor permission only) allowed during class time, break time only. Any violations will result in direct point deductions from students overall grade average. 1st time 1pt, 2nd time 5pts, 3rd time 10pts, 4th time 20 pts.

2)    No Sleeping or the appearance of sleeping during class. Any violations will result in direct point deductions from students overall grade average.

3)    No shorts, sandals, or sleeveless shirts allowed in shop area. Shoes must fully cover feet. No worn or shredded clothing allowed due to machines and metal shavings. You will not be allowed to work in shop with any of the above violations.

4)    No food or drink allowed in shop area.

5)    No tobacco products allowed in shop area.

6)    No alcohol or drugs.

7)    Absolutely No Horseplay!!!  Due to the nature of work and in practice of professional work ethic, horseplay will not be tolerated in any form. 

8)    No Profanity!

9)    Safety glasses will be worn at all times in a work area.

10)  Face shields will be worn when operating machinery. (i.e. drill presses, grinders, cut-off tools)

11)  Know where the closest fire extinguisher is located to your work area. Know where the closest exit is to your work area. Know where MSDS material is located. Know where eye wash is located. Know where first aid kit is located.

12)  Inform instructor of any accidents no matter how small.

13)  Do not leave class without informing instructor.

14)  Watch out for others. They may be unaware of a potential hazard.

15)   Amarillo College Technical Education shirts are to be worn for all class functions including field trips. Shirts must be clean and buttoned.

 

NOTE: Any violations may warrant significant grade reduction. Severity of violation may warrant expulsion from class or complete expulsion from course. Safety is taken seriously at Amarillo College.

 

Grading Criteria

A.     Grade points are assigned according to the performance of a student in each course as dictated by industry as follows:

A       -       Excellent performance         (100 - 90) = 4.00 grade points

B       -       Above job entry level             (89 - 80) = 3.00 grade points

C       -       Minimum requirement            (79 - 70) = 2.00 grade points

F        -       Below job entry level             (69 -  0) = 0    grade points

B.     Other performance indicators may be assigned in place of grades as follows:

CR    -       Credit for Transfer, Advance Standing, Testing Out. 

Testing out must meet the requirement of Federal Aviation Regulation; Part 147.

I        -       Incomplete

W      -       Withdrew from Course/Program

Au -   No Grade Points or Grade Computed

S        -       Satisfactory (Continuing Education)

U       -       Unsatisfactory (Continuing Education)

C.     Weighted Grade is calculated as follows:

  1. Theory Average (average of exams and final exam)  1/3 of final grade
  2. Shop Average (average of projects)                          1/3 of final grade
  3. Quiz Average (average of quizzes)                            1/3 of final grade

D.      Testing

  1. Each exam may be retaken only once (including regular and final exams.)
  2. The maximum recorded grade on any exam retake will be 70%.
  3. There will be no retake of failed daily quizzes.
  4. All tests and projects will be completed or made up in the semester in which they occur.
  5. All Tests, quizzes and projects must be completed in blue or black ink or #2 pencil.

NOTE:  Final grade determination for academic courses will have a numerical grade.

Final grade determination for continuing education courses will have a letter grade.

Attendance

Attendance and Time Policies

Punctual and regular attendance is a requirement in all classroom, laboratory and shop sessions.  Excused absences are: sickness or injury, with a doctor's statement.  All other absences are unexcused.

When a student's lack of attendance results in failure to satisfactorily complete course objectives, the student will be warned in writing that he/she may fail the course unless arrangements are made with the instructor.  Time will be made up at the discretion of the instructor based upon their instructional work load.  Make up time and material must occur before the final exam.  When unexcused absences exceed ten percent  of a course, students will receive the grade of "F". 

Final tests will not be taken until all time (including the time missed during the final test) for the course is made up.

1.  EXCUSED ABSENCES during a regular exam or quiz will be made up without penalty.  Make-up exam or quiz will be taken at the CONVENIENCE of the instructor.

2.  UNEXCUSED ABSENCES during a regular exam or final exam will result in a maximum possible test grade of 70 percent, when the test is taken. 

TARDINESS

Time missed by any student arriving in class after attendance is taken will be made up before he/she can take the final test.

REPEATED TARDINESS

A student's tardiness, (3 or more), may result in:

            1.  A written warning against further tardiness from the instructor.

            2.  Being placed on probation for the course.

            3.  Being issued a grade of "F" for the course.

The instructor may choose to begin class/lecture by securing the classroom door to prevent interruptions by late arriving students.  It is in the student's best interest to be in class early.

If a student arrives late and is "locked out", he/she may rejoin the class at the next scheduled break time.  Attendance begins when the student rejoins the class.

 

Calendar

 

Day 1.1          I.F.22                       Project Number 1

Description:  Rig rotary-wing aircraft.

Performance:  Correctly respond to questions in project and complete project activities.

Procedure:  Follow instruction to completion.

Instruction Time:            5 hours      Lecture     1 hours      Project     4 hours

 

Day 1.2          Quiz #1  ( I.F.22, I.F.22 )

 

Day 1.1          I.F.23                       Project Number 2

Description:  Rig fixed-wing aircraft.

Performance:  Correctly respond to questions in project and complete project activities.

Procedure:  Follow instructions to completion.

Instruction Time:            20 hours      Lecture     5 hours      Project     15 hours  

 

Day 1.3          I.F.24                       Project Number 3

Description:  Check alignment of structures.

Performance:  Correctly respond to questions in project and complete project activities.

Procedure:  Follow instructions to completion

Instruction Time:        5 hours      Lecture     2 hours      Project     3 hours  

 

Day 1.4          I.F.25                       Project Number 4

Description:  Assemble aircraft components, including flight control surfaces.

Performance:  Correctly respond to questions in project and complete project activities.

Procedure:   Follow instructions to completion.

Instruction Time:            25 hours      Lecture     4 hours      Project     21 hours  

 

Day 2.3          I.F.26                       Project Number 5

Description:  Balance, rig, and inspect movable primary and secondary flight control surfaces.

Performance:  Correctly respond to questions in project and complete project activities.

Procedure:   Follow instruction to completion.

Instruction Time:         25 hours      Lecture     4 hours      Project     21 hours

 

 

 

Additional Information

The following is required:

Aviation Maintenance Technician Tool List

 

Note: Tools may be purchased from any source. The school does not endorse or recommend any particular manufacturer. The school only advises the student to purchase quality products for future use in industry after completion of the course.

           Tools needed for General subjects will be set by instructor. All other tool purchases will be completed by the first day of class for that section (Airframe / Powerplant).

 

Qty:

Tool Name:

Size:

Course

1

Socket Set (Ratchet, 12pt. Shallow, 12 pt. Deep, 3” 6” extensions, u-joint)

3/8” Drive

Airframe

1

Socket Set (Ratchet, 12pt. Shallow, 12 pt. Deep, 3” 6” extensions, u-joint)

1/4" Drive

Airframe

1

Combination Wrench Set (12 pt.)

1/4” – 1”

Gen.

1

Flat File Single Cut

8-10”

Gen.

1

Round File Double Cut

8-10”

Airframe

1

Half Round File Double Cut

8-10”

Airframe

1

File Handle

Adjustable

Gen.

1

File card

N/A

Gen.

3

Drill Bits

#40

Airframe

3

Drill Bits

#30

Airframe

3

Drill Bits

#21

Airframe

1

Drill Bits

#11

Airframe

1

Drill Bits

1/4"

Airframe

1

Pin Punch

3/32”

Airframe

1

Pin Punch

1/8”

Airframe

1

Pin Punch

5/32”

Airframe

1

Pin Punch

3/16”

Airframe

1

Chisel

1/4"

Airframe

1

Chisel

3/8”

Airframe

1

Center Punch

N/A

Gen.

1

Automatic Center Punch

N/A

Airframe

1

Hack Saw W/Blade

Adjustable

Gen.

1

Ball Peen Hammer

12 oz.

Gen.

1

Plastic Tip Hammer

12 oz.

Airframe

1

Right Cut Aviation Snips

N/A

Airframe

1

Left Cut Aviation Snips

N/A

Airframe

1

Center Cut Aviation Snips

N/A

Airframe

1

Slip Joint Pliers

6”

Airframe

1

Side Cut / Diagonal Pliers

6”

Gen.

1

Needle nose Pliers

6”

Airframe

1

Duck Bill Pliers

6”

Gen.

1

Tongue and Groove Pliers

8”

Airframe

1

Needle Nose Vise Grip

6”

Airframe

1

Standard Vise Grip

6”

Airframe

1

Snap Ring Pliers (Combination in/out-side)

N/A

Airframe

1

Flat Bade Screw Driver

1/8” X 3”

Airframe

1

Flat Bade Screw Driver

1/4" X 2”

Airframe

1

Flat Bade Screw Driver

1/4" X 4”

Gen.

1

Flat Bade Screw Driver

1/4" X 6”

Airframe

1

Phillips Screw Driver

#0 X 3”

Airframe

1

Phillips Screw Driver

#1 X 4”

Airframe

1

Phillips Screw Driver

#2 X 2”

Airframe

1

Phillips Screw Driver

#2 X 4”

Gen.

1

Allen Wrench Set  

.05-1/4”

Gen.

1

Deep Aviation Spark Plug Socket

1/2" Dr. X 7/8”

Pwrplt.

1

Socket Adaptor

3/8” Dr. F X 1/2" Dr. M

Pwrplt.

1

Combination Square

12”

Gen.

1

Protractor

N/A

Gen.

1

Feeler Gage (offset)

To .035”

Gen.

1

Scribe

6”

Gen.

1

Measuring Tape

12’

Gen.

1

Dividers

6”

Airframe

1

Steel Rule

6” in 64ths / 100ths

Gen.

1

Mechanical Fingers

N/A

Airframe

1

Magnetic Pick-up Tool

N/A

Airframe

1

Inspection Mirror

N/A

Airframe

1

Sealed Beam Flashlight

N/A

Airframe

1

Multi-meter (W / Continuity & Temp. Probe)

N/A

Gen.

1

Tool Box (W / Drawers) Roll Away Pref.

N/A

Gen.

1

Leather Gloves (Welding)

Insulated

Airframe

1

Welding Goggles

At least #5 Shaded lens

Airframe

1

ANSI Approved Safety Glasses

Clear Lens

Gen.

1

Air Nozzle

N/A

Airframe

1

Protractor

180º

Gen.

1

Compass

leaded

Gen.

1

Dial Calipers

6”

Gen.

1

Ruler

12”

Gen.

1

Calculator (Model TI-30XA) Pref.

Batt. Pwr.

Gen.

Syllabus Created on:

06/11/18 8:33 AM

Last Edited on:

06/11/18 8:33 AM