Advanced Brake Systems Syllabus for 2020-2021
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Instructor Information

Office Location

<p>109A</p>

Office Hours

7:00 am to 7:30 am

1:31 pm to 2:30 pm

Course Information

COVID-19 Protocols

Recording Policy

Disability Statement

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Disability Services facilitates access to all programs and services according to the ADA, Americans with Disabilities Act and Section 504 of the Rehabilitation Act, as well as other federal and state laws.

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Course

DEMR-2331-001 Advanced Brake Systems

Prerequisites

Prerequisite: AUMT 1305

Course Description

An advanced brake system course for diesel powered equipment. Advanced concepts and schematics including anti-lock (ABS), air, pneumatic and hydraulic brake systems and related components.

Student ResourcesStudent Resources Website

Department Expectations

Occupational License Disclaimer

Notice to Students enrolled in an educational program for preparation of issuance of certain occupational licenses:

Students enrolled in an educational program in preparation for obtaining certain occupational licenses are potentially ineligible for such license if the student has been convicted of an offense. For further information, please contact:

Melodie Graves
Justice Involved Advocate
Student Service Center 117
mgraves24@actx.edu
806-371-5995
Make appointment at https://melodiegraves.youcanbook.me

You can also contact the Legal Clinic, or the faculty member in charge of the educational program that you seek to enroll in. The further information you will receive will include notification to you of your right to request a criminal history evaluation letter from the licensing authority in order to clarify your particular situation.

Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

Hybrid

Syllabus Information

Textbooks

  1. Heavy Duty Systems 2e Textbook ISBN:  9781284150933
  2. Diesel Engines 1e Textbook           ISBN: 9781284067057
  3. Systems 2e Online Access Code – 1 Year.  ISBN:  9781284267747
  4. Diesel Engines 1e Online Access Code – 1 Year.  ISBN:  9781284191820
  5. Preferred Fundamentals of Automotive Technology Online – 1 Year  ISBN:   9781284169478

 

BUNDLE ISBN:  9781284225556

Supplies

Every student will be required to wear an approved AC logo shirt or a company shirt with company logo from the company that the student works for, to both class and lab. Pants will be respectable and wore properly, waist up around the waist where they belong.  Safety glasses are the responsibility of the student and will be worn at all times while in the shop/lab environment. Clean up materials will be supplied as needed. Special tools will be supplied as needed. Safety shoes/boots, with slip resistance soles. Steel toes not required. No regular tennis shoes allowed.

Tools are not required to be brought to class by the student. Necessary tools and equipment are provided for in class use for assigned class and lab projects.

Tools are required for student employment during program and before graduation. Tool Purchase Opportunities with discounts at  Mac, Snap-on and Western Equipment will be given and encouraged.

Cost for these tools and boxes average $1500.00 - $2000.00. You are responsible for purchasing these tools before graduation.

Required professional and safety attire is mandatory for class and laboratory participation.

 

Required professional and safety attire is mandatory for class and laboratory participation.

Required 

Optional 

Adjustable Wrenches - 6" and 12"

Chisel Set

Allen Wrench Set - Standard (.050" - 3/8")

Crowfoot Wrench Set - Metric

Allen Wrench Set - Metric (2mm - 7mm)

Crowfoot Wrench Set - Standard 

Combination Wrenches: Standard (1/4" - 1")

Hack Saw and blades

Combination Wrenches: Metric (7mm - 19mm)

Drill- 3/8" and 1/2" variable speed, reversible

16 oz. Ball Peen

Brass Soft Faced

Dead Blow

Rubber Mallet

Mallet Plastic Tip Sledge

Impact Wrenches - 3/8" and 1/2"

Flare Nut (tubing) Wrenches: Standard 3/8" - 3/4" 

Hose Clamp Pliers

Flare Nut (tubing) Wrenches: Metric 10mm - 17mm

Locking Jaw Needle Nose

Penlight 

Punch Set

Inspection Mirror

External Set:                                                                     E-4, E-5, E-6, E-8, E-10, E-12, E-14, E16 Torx®

Pickup Tool - magnetic and claw type

Tamper Proof Set:

 T8, T10, T15, T20, T27, T30, T40, T45, T50, T55 

Plier Combinations

Screw Extractor Set 

Side Cutters

⅜ Drive Universal Joint

Slip Joint (Water Pump)

1/4 Drive Universal Joint

Needle Nose Pliers

1/2Drive Universal Joint

Wire Strippers and Crimpers

Impact Sockets ⅜ drive: 

3/8" - 3/4" shallow

3/8" - 3/4" deep

Snap Ring Plier Set - internal and external

Impact Sockets ⅜ drive: 

10mm-19mm shallow

10mm-19mm deep

Screwdriver - Blade Type: Stubby 6", 9", 12"

1/2" Drive:  

 Impact Sockets Standard 7/16" - 1 1/8" Shallow

 Impact Sockets Standard 7/16" - 1 1/8" Deep

Screwdrivers - Phillips: Stubby #1, #2 6" #1, #2 12" #3

1/2" Drive:  

Impact Sockets 12mm - 32mm Shallow

Impact Sockets 12mm - 32mm Deep

Torx® Set: T-8, T-10, T-15, T-20, T-25, T-27, T-30, T-40, T-50, T-55 Torx® 

Torque Wrenches (Sound/Click)Type: 

3/8" Drive in. lb. (30 - 250)

Standard Socket Set - 1/4" Drive:

 1/4" - 1/2" shallow 

1/4" - 1/2" Deep

Torque Wrenches (Sound/Click)Type:

 3/8" Drive ft. lb. (5 - 75) 

Metric Socket Set - 1/4" Drive:

6mm - 12mm shallow

 6mm - 12mm Deep

Torque Wrenches (Sound/Click)Type:

1/2" Drive ft. lb. (50 - 250) 

¼ drive: 3", 6" Extensions

Files - for steel and aluminum 

¼ drive: Ratchet

Tape Measure 

Socket Set - 3/8" Drive:

 5/16" - 3/4" Shallow

 3/8" - 3/4" Deep

Automotive Air Conditioning Gauge set

Socket Set - 3/8" Drive:

9mm - 19mm Shallow

 9mm - 19mm Deep

A/C probe type thermometer 

3/8" Drive:                                                                            3", 6", 12", 18" Extensions

 

3/8" Drive: Ratchet

 

 

 Socket Set - 1/2" Drive: 

7/16" - 1 1/8"Shallow 

7/16" - 1 1/8" Deep 

 

 

Socket Set - 1/2" Drive:  

10mm - 25mm Shallow

 10mm - 25mm Deep

 

1/2" Drive:   5", 10" Extensions 

 

 1/2" Drive:  Ratchet

 

Pry Bar Set 

 

Safety Glasses

 

Blowgun

 

Gasket scraper

 

Thickness Gauge Set

 

Automotive Digital Multimeter

 

Roll around Toolbox or Tool cart that is lockable

 

Closed Toe, Non-slip work shoes or boots

 

AC Logo Shirt

 

Disciplinary action is at instructor’s discretion.

Student Performance

 End-of-Course Outcomes:  Apply advanced brake information with emphasis on diagnostics and component relationships; utilize specialized brake tools and diagnostic equipment; and perform advanced brake repairs.

An introduction to basic principles of heavy duty hydraulic and air brakes on Heavy Duty trucks. The student will get hands on experience on brake systems; read and interpret technical manuals; and identify brake components, diagnose and repair brake systems.

NATEF:

Drain air reservoir/tanks; check for oil, water, and foreign material;

determine needed action.

Inspect and test air system pressure controls: governor, unloader assembly valves, filters, lines, hoses, and fittings; adjust or replace as needed.

Inspect and test air tank relief (safety) valves, one-way (single) check valves, two-way (double) check valves, manual and automatic drain valves; replace as needed.

Inspect and test brake application (foot/treadle) valve, fittings, and mounts; check pedal operation; replace as needed.

 Inspect and test hand brake (trailer) control valve, lines, fittings, and mountings; repair or replace as needed.

Inspect and test service brake chambers, diaphragm, clamp, spring, pushrod, clevis, and mounting brackets; repair or replace as needed.

Identify type, inspect and service slack adjusters; perform needed action

Inspect hydraulic system brake lines, flexible hoses, and fittings for leaks and damage; replace as needed.

Inspect/test brake fluid; bleed and/or flush system; determine proper fluid type.

Observe antilock brake system (ABS) warning light operation (includes trailer and dash mounted trailer ABS warning light); determine needed action.

 

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Maturity, honesty and respect is required and given.

As a participating student in Amarillo College Technical Programs, you will be expected to act, perform and train in a professional manner.

Compliance with the Amarillo College Technical Education Code of Professional Conduct is mandatory for class participation.

Students must come to class wearing the appropriate AC uniform shirt or a company shirt with the company logo from the company that the student works for.

Student MUST wear safety glasses in the shop/lab.

Students MUST wear a face covering or mask while on Campus

No cell phones are to be in use during class unless requested by instructor.

Students will be respectful of other classes being conducted in the building, respectful of instructor.

Students are expected to dress appropriately (shirts tucked in, no profanity on clothing, pants must be worn in the proper location (around the waist).

No head gear to be worn in building, except in shop, then must be worn appropriately. 

No tobacco or e-vape use on campus.

Student will have the text book out following along with lecture and participating in the lecture and class.

Grading Criteria

   

Final grade will be figured as  Follws:

Homework 10%

Attendance and Participation 10%

Test 25%

Shop/lab Task sheets 40%

Final 15% 

All assignments will be turned in a timely manner for a grade or the student will receive a failing grade (F). 

            Shop/lab projects grade is at the instructor’s discretion.

Homework is due the class day after the test for the chapter(s), or 10 points will be taken off grade of the homework for each class day that it is late. Homework for the last chapter(s) of the course is due day of the last test.

All job work sheets are due by the next shop class after the job work sheet was to be done or five points will be taken from the grade for each class day late.

Shop write ups are due by the next shop day or five points will be taken off the shop write up for each class day that it is late.

Lose of points from being absent; tardiness and leaving early totaling 6 days will result in a failure grade. No matter what the students other grades add up to.

Instructor holds the rights to add to the points or take points away, depending on student’s performance.

Student following of the Amarillo College Technical Education Code of Professional Conduct will be considered in the final grade.

Being absent more than 6 days will result in a failing grade, no matter what the students other grades add up to.

 

  Grades Scored Between                  Equals  

 

             

   90% and up

         A                  
   80% and  Less Than  90%    

     B

                 
   70% and  Less Than  80%    

     C

                 
   60% and  Less Than  70%    

     D

                 
    0% and  Less Than  60%     

     F

Attendance

Class attendance is mandatory and will effect final grade. Learning tricks of the trade will only come from attending lectures and hands on instruction.

Points will be taken off for tardiness and leaving early.


Loss of points from being absent; tardiness and/ or leaving early adding up to 6 days will result in a failing grade.

Being absent more than 6 days will result in a failing grade, no matter what the students other grades add up to.

Points taken off for tardy and early departures will be at instructor’s discretion. The points being deducted will be in a progressive manner. Where each time tardy or early leave the time from each will be added together and then the points will be figured from that.

Leaving without signing out is same as Early Departure Unexcused.

Signing out early without instructor’s permission is same as Early Departure Unexcused.

 Students must sign themselves in and out. Students are not allowed to sign another student in or out.

Calendar

This schedule is a tentative outline of times and test.  These dates are subject to change dependent on speed of individual classes and informational transition to students.  If you plan on missing any days of instruction, your instructor must be given this information in writing, or E-Mail.  Failure to follow these instructions forfeits the student’s ability to make up work test outside of the instructors permission. 

This class will meet on Tuesday  and Thursday 

Module 1   Discuss syllabus and class objectives.  Questions and answers. Discuss lab and shop safety 

Module 2   Chapter 33 Braking Fundamentals and Air Brake Foundations

Module 3 Chapter 34 Air Brake Circuits and Valves

Module 4  Chapter 35 Servicing Air brake

Module 5  Chapter 36 Servicing Air Brake Foundations and Parking Brake Systems

Module 6 Chapter 37 Antilock Braking, Vehicle Stability, and Collision Advoidance system

Module 7 Chapter 38 Fundamentals of Hydraulic and Air-over-Hydraulic Braking Systems

Module 8 Final test.

Additional Information

Enrolling in this class will qualify the student for large Snap-on and MAC tool discounts on required tools for class and work. See instructor.

 Students are advised to have an after one job as a Diesel Technician helper at a local dealership or repair facility.

Syllabus Created on:

03/15/21 3:29 PM

Last Edited on:

03/15/21 3:29 PM