Automotive Brake Systems Syllabus for 2021-2022
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Course

AUMT-1310-003 Automotive Brake Systems

Prerequisites

Prerequisite: AUMT 1305

Course Description

Operation and repair of drum/disc type brake systems. Topics include brake theory, diagnosis and repair of power, manual, anti-lock brake systems and parking brakes. May be taught manufacturer specific.

Student ResourcesStudent Resources Website

Department Expectations

Occupational License Disclaimer

Notice to Students enrolled in an educational program for preparation of issuance of certain occupational licenses:

Students enrolled in an educational program in preparation for obtaining certain occupational licenses are potentially ineligible for such license if the student has been convicted of an offense. For further information, please contact:

Melodie Graves
Justice Involved Advocate
Student Service Center 117
mgraves24@actx.edu
806-371-5995
Make appointment at https://melodiegraves.youcanbook.me

You can also contact the Legal Clinic, or the faculty member in charge of the educational program that you seek to enroll in. The further information you will receive will include notification to you of your right to request a criminal history evaluation letter from the licensing authority in order to clarify your particular situation.

Hours

(3 sem hrs; 2 lec, 3 lab)

Class Type

Hybrid

Syllabus Information

Textbooks

Fundamentals of Automotive Technology: Principles and Practice 2nd Edition - Kirk VanGelder

ISBN: 978-1-284-10995-5

Supplies

AC Logo Shirt

Safety Glasses or Goggles

Closed toe, non-slip work shoes or boots

Brake Spring Tool Set

Caliper Piston Tool Set

Tools from AUMT 1305

Student Performance

WECM End-of-Course Outcomes: Utilize safety procedures; explain operation of modern brake systems, diagnose and repair hydraulic systems, drum/disc brake systems, parking brakes, and anti-lock brake systems; machine drums and rotors with current industry standard equipment.

ASE TASK LIST:

Principles of Braking

• N3001 Describe the operation of a regenerative braking system. (MLR/AST/MAST)

Hydraulic and Power Brakes Theory

Servicing Hydraulic Systems and Power Brakes

• N45001 Select, handle, store, and fill brake fluids to proper level; use proper fluid type per manufacturer specification. (MLR/AST/MAST)
• N45002 Test brake fluid for contamination. (MLR/AST/MAST)
• N45003 Bleed and/or flush brake system. (MLR/AST/MAST)
• N45004 Measure brake pedal height, travel, and free play (as applicable); determine needed action. (AST/MAST)
• N45005 Check brake pedal travel with and without engine running to verify proper power booster operation. (MLR/AST/MAST)
• N45006 Diagnose pressure concerns in the brake system using hydraulic principles (Pascal's law). (AST/MAST)
• N45007 Check master cylinder for internal/external leaks and proper operation; determine needed action. (MLR/AST/MAST)
• N45008 Remove, bench bleed, and reinstall master cylinder. (AST/MAST)
• N45009 Measure and adjust master cylinder pushrod length. (AST/MAST)
• N45010 Inspect vacuum type power booster unit for leaks; inspect the check valve for proper operation; determine needed action. (AST/MAST)
• N45011 Inspect and test hydraulically assisted power brake system for leaks and proper operation; determine needed action. (AST/MAST)
• N45012 Inspect brake lines, flexible hoses, and fittings for leaks, dents, kinks, rust, cracks, bluging, wear; and loose fittings/supports; determine needed action. (MLR/AST/MAST)
• N45013 Replace brake lines, hoses, fittings, and supports. (AST/MAST)
• N45014 Fabricate brake lines using proper material and flaring procedures (double-flare and ISO types). (AST/MAST)
• N45015 Inspect, test, and/or replace components of brake warning light system. (AST/MAST)
• N45016 Check parking brake operation and parking brake indicator light system operation; determine needed action. (MLR/AST/MAST)
• N45017 Check parking brake system and components for wear, binding, and corrosion; clean, lubricate, adjust, and/or replace as needed. (MLR/AST/MAST)
• N45018 Check opertaion of brake stop light system. (MLR/AST/MAST)

Disc Brake Systems

• Diagnose poor stopping, noise, vibration, pulling, grabbing, dragging, or pulsation concerns; determine needed action. (P-1)
• N46001 Identify and interpret brake system concerns; determine needed action. (AST/MAST)
• N46002 Describe procedure for performing a road test to check brake system operation including an antilock brake system (ABS). (MLR/AST/MAST)
• N46003 Diagnose poor stopping, noise, vibration, pulling, grabbing, dragging or pedal pulsation concerns; determine needed action. (AST/MAST)
• N46004 Remove and clean caliper assembly; inspect for leaks, damage, and wear; determine needed action. (MLR/AST/MAST)
• N46005 Inspect caliper mounting and slides/pins for proper operation, wear, and damage; determine needed action. (MLR/AST/MAST)
• N46006 Check brake pad wear indicator; determine needed action. (MLR/AST/MAST)
• N46007 Remove, inspect, and/or replace brake pads and retaining hardware; determine needed action. (MLR/AST/MAST)
• N46008 Lubricate and reinstall caliper, brake pads, and related hardware; seat brake pads; inspect for leaks. (MLR/AST/MAST)
• N46009 Retract and readjust caliper piston on an integrated parking brake system. (MLR/AST/MAST)
• N46010 Clean and inspect rotor and mounting surface; measure rotor thickness, thickness variation, and lateral runout; determine needed action. (MLR/AST/MAST)
• N46011 Remove and reinstall/replace rotor. (MLR/AST/MAST)
• N46012 Refinish rotor on vehicle; measure final rotor thickness and compare with specification. (MLR/AST/MAST)
• N46013 Refinish rotor off vehicle; measure final rotor thickness and compare with specification. (MLR/AST/MAST)
• N46014 Inspect and replace drive axle wheel studs. (MLR/AST/MAST)
• N46015 Install wheel and torque lug nuts. (MLR/AST/MAST)
• N46016 Describe importance of operating vehicle to burnish/break-in replacement brake pads according to manufacturer's recommendations. (MLR/AST/MAST)

Drum Brake Systems

• N47001 Diagnose poor stopping, noise, vibration, pulling, grabbing, dragging, or pedal pulsation concerns; determine needed action. (AST/MAST)
• N47002 Remove, clean, and inspect brake drum; measure brake drum diameter; determine serviceability. (MLR/AST/MAST)
• N47003 Refinish brake drum and meaure final drum diameter; compare with specification. (MLR/AST/MAST)
• N47004 Remove, clean, inspect, and/or replace brake shoes, springs, pins, clips, levers, adjusters/self-adjusters, other related brake hardware, and backing support plates; lubricate and reassemble. (MLR/AST/MAST)
• N47005 Inspect wheel cylinders for leaks and proper operation; remove and replace as needed. (MLR/AST/MAST)
• N47006 Pre-adjust brake shoes and parking brake; perform final checks and adjustments. (MLR/AST/MAST)
• N47007 Install wheel and torque lug nuts. (MLR/AST/MAST)

Wheel Bearings

• N48001 Diagnose wheel bearing noise, wheel shimmy, and vibration concerns; determine needed action. (AST/MAST)
• N48002 Remove, clean, inspect, repack, and install wheel bearings; replace seals; install hub and adjust bearings. (MLR/AST/MAST)
• N48003 Remove, inspect, service and/or replace front and rear wheel bearings. (AST/MAST)
• N48004 Replace wheel bearings and race. (MLR/AST/MAST)
• N48005 Remove, reinstall, and/or replace sealed wheel bearing assembly. (AST/MAST)

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Students are required to comply with the Amarillo College Technical Education Code of Professional Conduct. The Amarillo College Technical Education Code of Professional Conduct will be posted on the bulletin board in the Transportation Career Center and the Academic Classroom Center and will be explained in detail by the Instructor on the first day of class.

Follow Student Code of Conduct

Students MUST wear safety glasses in the shop/lab

No phones/smart devices are to be out during class unless requested by the instructor. Place phones/smart devices on vibrate or on silent. If you must answer a call, leave the classroom to do so.

Students will be respectful of other classes being conducted in the building, respectful of their peers, and of the other instructors.

Students are expected to dress appropriately and clothing must appear and smell to have been laundered regularly. Shirts are to be tucked in and hats are not to be worn in the building or shop. Hoodies are to be down as well.

Students are expected to demonstrate proper hygiene while enrolled.

Grading Criteria

Each class day there will be a sign-in sheet. Your final grade will be calculated on an average of your attendance, your participation in lab work, and an average of homework and quiz scores.

Class 25%-homework, quizzes, etc

Attendance and participation 20%- If a student misses 10% of total class time, they get a letter grade deduction. Students must attend class 75% of the scheduled class time or they will be asked to drop the class or fail. Students arriving 15 or more minutes late or leaving 15 or more minutes early will receive an attendance grade of 50% for the day. 

Tests 15%

Labs and Task Sheets 30%- Active participation in lab activities is a major part of your grade, you must be dressed appropriately to work safely on vehicles. Your willingness to work with others and maintaining a positive attitude is part of your Lab grade.

Final 10% Final exam 

 

90 - 100 = A

80- 89.9= B

70 - 79.9 = C

60 - 69.9 = D

0 - 59.9 = F

 

Improperly dressed = 15 point deduction from the daily grade. 

 

Attendance

Daily attendance is required to meet minimum  Competencies

Calendar

Additional Information

September 6 – Labor Day Holiday (College Closed)

September 10 – General Assembly (No Class)