Automotive Drive Train and Axles Syllabus for 2021-2022
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Course

AUMT-2313-001 Automotive Drive Train and Axles

Prerequisites

Prerequisite: AUMT 1305

Course Description

A study of automotive clutches, clutch operation devices, manual transmissions/ transaxles and differentials with emphasis on diagnosis and repair. May be taught manufacturer specific.

Student ResourcesStudent Resources Website

Department Expectations

Occupational License Disclaimer

Notice to Students enrolled in an educational program for preparation of issuance of certain occupational licenses:

Students enrolled in an educational program in preparation for obtaining certain occupational licenses are potentially ineligible for such license if the student has been convicted of an offense. For further information, please contact:

Melodie Graves
Justice Involved Advocate
Student Service Center 117
mgraves24@actx.edu
806-371-5995
Make appointment at https://melodiegraves.youcanbook.me

You can also contact the Legal Clinic, or the faculty member in charge of the educational program that you seek to enroll in. The further information you will receive will include notification to you of your right to request a criminal history evaluation letter from the licensing authority in order to clarify your particular situation.

Hours

(3 sem hrs; 2 lec, 3 lab)

Class Type

Hybrid

Syllabus Information

Textbooks

CDX Preferred ACCESS Online - 2 Years & FAT 2e Textbook
BUNDLE ISBN#-13: 978-12-841-7182-2

CDX Preferred ACCESS Online (NO TEXTBOOK) - 2 Years
ISBN#-13: 978-12-841-7091-7

Supplies

Required 

Optional 

Adjustable Wrenches - 6" and 12"

Chisel Set

Allen Wrench Set - Standard (.050" - 3/8")

Crowfoot Wrench Set - Metric

Allen Wrench Set - Metric (2mm - 7mm)

Crowfoot Wrench Set - Standard 

Combination Wrenches: Standard (1/4" - 1")

Hack Saw and blades

Combination Wrenches: Metric (7mm - 19mm)

Drill- 3/8" and 1/2" variable speed, reversible

16 oz. Ball Peen

Brass Soft Faced

Dead Blow

Rubber Mallet

Mallet Plastic Tip Sledge 2lb

Impact Wrenches - 3/8" and 1/2"

Flare Nut (tubing) Wrenches:                Standard 3/8" - 3/4" 

Hose Clamp Pliers

Flare Nut (tubing) Wrenches:                         Metric 10mm - 17mm

Locking Jaw Needle Nose

Penlight 

Punch Set

Inspection Mirror

External Set:                                                                     E-4, E-5, E-6, E-8, E-10, E-12, E-14, E16 Torx®

Pickup Tool - magnetic and claw type

Tamper Proof Set:

 T8, T10, T15, T20, T27, T30, T40, T45, T50, T55 

Plier Combinations 8”

Screw Extractor Set 

Side Cutters 6”

⅜ Drive Universal Joint

Slip Joint (Water Pump) 8”

1/4 Drive Universal Joint

Needle Nose Pliers 8”

1/2Drive Universal Joint

Wire Strippers and Crimpers 16-22AWG

Impact Sockets ⅜ drive: 

3/8" - 3/4" shallow

3/8" - 3/4" deep

Snap Ring Plier Set - internal and external

Impact Sockets ⅜ drive: 

10mm-19mm shallow

10mm-19mm deep

Screwdriver - Blade Type: Stubby 6", 9", 12"

1/2" Drive:  

 Impact Sockets Standard 7/16" - 1 1/8" Shallow

 Impact Sockets Standard 7/16" - 1 1/8" Deep

Screwdrivers - Phillips:                              Stubby #1, #2 6" #1, #2 12" #3

1/2" Drive:  

Impact Sockets 12mm - 32mm Shallow

Impact Sockets 12mm - 32mm Deep

Torx® Set: T-8, T-10, T-15, T-20, T-25, T-27, T-30, T-40, T-50, T-55 Torx® 

Torque Wrenches (Sound/Click)Type: 

3/8" Drive in. lb. (30 - 250)

Standard Socket Set - 1/4" Drive:

 1/4" - 1/2" shallow 

1/4" - 1/2" Deep

Torque Wrenches (Sound/Click)Type:

 3/8" Drive ft. lb. (5 - 75) 

Metric Socket Set - 1/4" Drive:

6mm - 12mm shallow

 6mm - 12mm Deep

Torque Wrenches (Sound/Click)Type:

1/2" Drive ft. lb. (50 - 250) 

¼ drive: 3", 6" Extensions

Files - for steel and aluminum 

¼ drive: Ratchet

 

Socket Set - 3/8" Drive:

 5/16" - 3/4" Shallow

 3/8" - 3/4" Deep

Automotive Air Conditioning Gauge set

Socket Set - 3/8" Drive:

9mm - 19mm Shallow

 9mm - 19mm Deep

A/C probe type thermometer 

3/8" Drive:                                                                            3", 6", 12", 18" Extensions

 

3/8" Drive: Ratchet

 

 

 Socket Set - 1/2" Drive: 

7/16" - 1 1/8"Shallow 

7/16" - 1 1/8" Deep 

 

 

Socket Set - 1/2" Drive:  

10mm - 25mm Shallow

 10mm - 25mm Deep

 

1/2" Drive:   5", 10" Extensions 

 

 

1/2" Drive:  Ratchet

 

Vernier Caliper (Dial or Digital)

 

Tape Measure

 

Pry Bar Set 

 

Safety Glasses

 

Blowgun

 

Gasket scraper

 

Thickness Gauge Set

 

Automotive Digital Multimeter

 

Lockable Roll around Toolbox or Tool cart 

 

Closed Toe, Non-slip work shoes or boots

 

AC Automotive or Diesel  Logo Shirt

 

Student Performance

WECM End-of-Course Outcomes:  Utilize appropriate safety procedures; diagnose and repair drivelines, clutches, manual transmissions/transaxles, and differentials; and service constant velocity joints and universal joints.

ASE TASK LIST:

A. General: Drive Train Diagnosis

  • Identify and interpret drive train concerns; determine needed action. (P-1)
  •  
  • Research vehicle and service information including fluid type, vehicle service history, service precautions, and technical service bulletins. (P-1)
  •  
  • Check fluid condition; check for leaks; determine needed action. (P-1)
  •  
  • Drain and refill manual transmission/transaxle and final drive unit; use proper fluid type per manufacturer specification. (P-1)

Clutch Diagnosis and Repair

  • Diagnose clutch noise, binding, slippage, pulsation, and chatter; determine needed action. (P-1)
  •  
  • Inspect clutch pedal linkage, cables, automatic adjuster mechanisms, brackets, bushings, pivots, and springs; determine needed action. (P-1)
  •  
  • Inspect and/or replace clutch pressure plate assembly, clutch disc, release (throw-out) bearing and linkage, and pilot bearing/bushing (as applicable). (P-1)
  •  
  • Bleed clutch hydraulic system. (P-1)
  •  
  • Check and adjust clutch master cylinder fluid level; check for leaks; use proper fluid type per manufacturer specification. (P-1)
  •  
  • Inspect flywheel and ring gear for wear and cracks; determine needed action. (P-1)
  •  
  • Measure flywheel runout and crankshaft end play; determine needed action. (P-2)
  •  
  • Describe the operation and service of a system that uses a dual mass flywheel. (P-3)

Transmission/Transaxle Diagnosis and Repair

  • Inspect, adjust, lubricate, and/or replace shift linkages, brackets, bushings, cables, pivots, and levers. (P-2)
  •  
  • Describe the operational characteristics of an electronically-controlled manual transmission/transaxle. (P-2)

Drive Shaft and Half Shaft, Universal and Constant-Velocity (CV) Joint Diagnosis and Repair (Front, Rear, All-wheel, Four-wheel drive)

  • Diagnose constant-velocity (CV) joint noise and vibration concerns; determine needed action. (P-1)
  •  
  • Inspect, remove, and/or replace bearings, hubs, and seals. (P-1)
  •  
  • Inspect, service, and/or replace shafts, yokes, boots, and universal/CV joints. (P-1)
  •  
  • Diagnose universal joint noise and vibration concerns; determine needed action. (P-2)
  •  
  • Check shaft balance and phasing; measure shaft runout; measure and adjust driveline angles. (P-2)

Drive Axle Diagnosis and Repair

  1.  Ring and Pinion Gears and Differential Case Assembly

  • Clean and inspect differential case; check for leaks; inspect housing vent. (P-1)
  •  
  • Check and adjust differential case fluid level; use proper fluid type per manufacturer specification. (P-1)
  •  
  • Drain and refill differential case; using proper fluid type per manufacturer specification. (P-1)
  •  
  • Inspect and replace companion flange and/or pinion seal; measure companion flange runout. (P-2)

   2. Drive Axles

  • Inspect and replace drive axle wheel studs. (P-1)
  •  
  • Remove and replace drive axle shafts (P-1)
  •  
  • Inspect and replace drive axle shaft seals, bearings, and retainers. (P-2)
  •  
  • Measure drive axle flange runout and shaft end play; determine needed action. (P-2)

Four-wheel Drive/All-wheel Drive Component Diagnosis and Repair

  • Identify concerns related to variations in tire circumference and/or final drive ratios. (P-2)
  •  
  • Inspect, adjust, and repair shifting controls (mechanical, electrical, and vacuum), bushings, mounts, levers, and brackets. (P-3)
  •  
  • Inspect locking hubs; determine needed action(s). (P-3)
  •  
  • Check for leaks at drive assembly and transfer case seals; check vents; check fluid level; use proper fluid type per manufacturer specification. (P-3)

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Students are required to comply with the Amarillo College Technical Education Code of Professional Conduct. The Amarillo College Technical Education Code of Professional Conduct will be posted on the bulletin board in the Transportation Career Center and the Academic Classroom Center and will be explained in detail by the Instructor on the first day of class.

Grading Criteria

   
  Grading Criteria
  20% daily attendance and particapation
  25% homework
  15% tests
  30% labs and tasksheets
  10% final exam all students must take the final
  All students must take Final to recieve credit. Finals are the last week of the 8 weeks. Review and cleanup will be Monday and Tuesday of that week. Finals will be Wednesday and Thursday with a BLC cookout Thursday at noon with all instructors and students in attendance.

Attendance

  Attendance      
  If a student misses 10% of total class time a letter grade will be deducted  
  Students must attend 80% of the scheduled class time or they will be asked to drop from the class or fail  
  Students arriving 15 or more minutes late or leaving 15 or more minutes early receive a 50% for the day, 4 lates equals a absent (This includes taking longer breaks than given)  
  All assignments have a Due date and will not be accepted after that date, unless it is done in tutoring with max of 80%  
  Students must wear AC logo work shirt for class. Must have eye protection to enter the shop. Long hair must be put up.  

Calendar

Refer to content in blackboard

Additional Information

 

 

Syllabus Created on:

12/16/21 10:14 AM

Last Edited on:

12/16/21 10:30 AM