Automotive Engine Repair Syllabus for 2023-2024
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Course

AUMT-1319-001 Automotive Engine Repair

Prerequisites

Prerequisite: AUMT 2305  

Course Description

Fundamentals of engine operation, diagnosis and repair. Emphasis on identification, inspection, measurements, disassembly, repair and reassembly of the engine. May be taught manufacturer specific.

Student ResourcesStudent Resources Website

Department Expectations

Occupational License Disclaimer

Notice to Students enrolled in an educational program for preparation of issuance of certain occupational licenses:

Students enrolled in an educational program in preparation for obtaining certain occupational licenses are potentially ineligible for such license if the student has been convicted of an offense. For further information, please contact:

Melodie Graves
Justice Involved Advocate
Student Service Center 117
mgraves24@actx.edu
806-371-5995
Make appointment at https://melodiegraves.youcanbook.me

You can also contact the Legal Clinic, or the faculty member in charge of the educational program that you seek to enroll in. The further information you will receive will include notification to you of your right to request a criminal history evaluation letter from the licensing authority in order to clarify your particular situation.

Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

Hybrid

Syllabus Information

Textbooks

CDX Preferred ACCESS Online - 2 Years & FAT 2e Textbook
BUNDLE ISBN#-13: 978-12-841-7182-2

CDX Preferred ACCESS Online (NO TEXTBOOK) - 2 Years
ISBN#-13: 978-12-841-7091-7

Supplies

AC Logo Shirt

Safety Glasses

Closed Toe , Non-slip work shoes or boots

¼ Drive socket set          (1/4 to ½) (5 mm to 13 mm)

3/8 Drive socket set        (3/8 to ¾) (8 mm to 19 mm)

½ Drive socket set          (1/2 to 1 ¼) (10 mm to 24 mm)

1/2” drive torque wrench

Combination wrenches   Set of (3/8 to 15/16)

Combination wrenches   Set (6 mm to 19 mm)

5/8 spark plug socket

8-piece screwdriver set

Blow gun

3-square file

Round file

Mill file

5” combination / slip-joint pliers

5” needle nose pliers

5” diagonal cutter pliers

L-shaped Hex wrench      Set (1 1/6 to 3/8) (1.5 mm to 10 mm)

Ball peen hammer           (16 oz.)

Feeler gauge set             (spark plug)

Feeler gauge set             (blade, gap general use)

Hacksaw

Gasket scraper

Punch and chisel set

Automotive digital multimeter

Toolbox

Compression gauge

Vacuum gauge

Torx set                           (T-10 through T-60)

Code reader

Plastic hammer

Student Performance

 WECM End-of-Course Outcomes:  Utilize safety procedures; explain engine operating principles; demonstrate engine diagnostic procedures; and repair cylinder head, valve train, block assembly, lubrication, and cooling systems.

ASE TASK LIST:

Engine Repair

 

General:

  • Verify operation of the instrument panel engine warning indicators. P-1

  • Inspect engine assembly for fuel, oil, coolant, and other leaks; determine needed action P-1

  • Install engine covers using gaskets, seals, and sealers as required. P-1

  • Verify engine mechanical timing. P-2

  • Inspect, remove, and/or replace engine mounts. P-2

  • Identify service precautions related to service of the internal combustion engine of a hybrid electric vehicle. P-2

 

Cylinder Head and Valve Train:

  • Identify cylinder head and valve train components and configurations. P-1

  • Remove cylinder head; inspect gasket condition; install cylinder head and gasket; tighten according to manufacturer’s specification and procedure. P-1

  • Clean and visually inspect a cylinder head for cracks; check gasket surface areas for warpage and surface finish; check passage condition. P-2

  • Inspect valve actuating mechanisms for wear, bending, cracks, looseness, and blocked oil passages (orifices); determine needed action. P-2

  • Adjust valves (mechanical or hydraulic lifters). P-2

  • Inspect and replace camshaft and drive belt/chain; includes checking drive gear wear and backlash, end play, sprocket and chain wear, overhead cam drive sprocket(s), drive belt(s), belt tension, tensioners, camshaft reluctor ring/tone-wheel, and valve timing components; verify correct camshaft timing. P-1

 

Engine Block Assembly:

  • Identify engine block assembly components and configurations. P-1

  • Remove, inspect, and/or replace crankshaft vibration damper (harmonic balancer). P-2

 

Lubrication and Cooling Systems:

  • Identify lubrication and cooling system components and configurations. P-1

  • Perform engine oil and filter change; use proper fluid type per manufacturer specification; reset maintenance reminder as required. P-1

  • Perform cooling system pressure and dye tests to identify leaks; check coolant condition and level; inspect and test radiator, pressure cap, coolant recovery tank, heater core, and galley plugs; determine needed action.  P-1

  • Identify causes of engine overheating. P-1

  • Inspect, replace, and/or adjust drive belts, tensioners, and pulleys; check pulley and belt alignment.  P-1

  • Inspect and test coolant; drain and recover coolant; flush and/or refill cooling system; use proper fluid type per manufacturer specification; bleed air as required. P-1

  • Inspect, remove, and replace water pump. P-2

  • Remove, inspect, and replace thermostat and gasket/seal. P-1

  • Remove and replace radiator. P-2

  • Inspect and test fan(s), fan clutch (electrical or mechanical), fan shroud, and air dams; determine needed action. P-1

  • Perform oil pressure tests; determine needed action.  P-1

  • Inspect auxiliary coolers; determine needed action. P-2

  • Inspect, test, and/or replace oil temperature and pressure switches and sensors P-2

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Students are required to comply with the Amarillo College Technical Education Code of Professional Conduct. The Amarillo College Technical Education Code of Professional Conduct will be posted on the bulletin board in the Transportation Career Center and the Academic Classroom Center and will be explained in detail by the Instructor on the first day of class.

Cell phone or electronic equipment in the classroom or lab should be put on silent and not interfere with the classroom environment.

Grading Criteria

15% Daily Attendance & Participation

35% Homework & Quiz

35% Lab Performance/ task sheet 

15% Final

If you have a 90% average and miss zero classes you will be except from the final exam 

 

90 - 100 = A

80- 89.9= B

70 - 79.9 = C

60 - 69.9 = D

0 - 59.9 = F

 

Late work will  not be accepted  after due date.

If you have a 90% average and miss zero classes you will be except from the final exam 

Attendance

You are expected to attend all class meetings on time and stay for the whole class. Points will be deducted from your attendance and participation for not complying.

Three tardies ( more than ten minutes after the start of class or leaving before class is concluded) equal an absence.

Ten points will be deducted from your final grade for each absence.

Calendar

Please check the  calender for due as as the fallowing a subject to change.  classes date 10-13-20 to dec 1 2020 

All work is due on Sunday by 9:00pm no late work will be excepted. 

Week 1: chapters 12 and 13  end of chapter question and test as well as tasksheets and labs due  oct 26

week 2 : 14 and 15 end of chapter question and test as well as tasksheets and labs due Nov 2th 2020

week 3: 16 and 17 end of chapter question and test as well as tasksheets and labs due Nov 9th 2020

week 4: 18 and 19 end of chapter question and test as well as tasksheets and labs due Nov 23nd 2020

week 4: 20 end of chapter question and test as well as tasksheets and labs due  nov 23nd 2020 

week 5: 21 end of chapter question and test as well as tasksheets and labs due  Nov 30th  2020 

week 5: 22 end of chapter question and test as well as tasksheets and labs due nov 30th  2020

week 6: finals  week of dec 1st

 

Additional Information

Syllabus Created on:

08/18/23 11:18 AM

Last Edited on:

04/04/24 10:35 AM