Shop Practices Syllabus for 2023-2024
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Instructor Information

Office Location

<p>102</p>

Office Hours

07:00 to 07:30

14:00 to 14:30

Course Information

COVID-19 Protocols

Recording Policy

Disability Statement

If you have a disability (learning, mental, physical) that affects your ability to participate effectively and have access to any program or service at Amarillo College please contact Disability Services at (806) 345-5639 . Our offices are located in the Enrollment Center, Suite 700. More information may be found at www.actx.edu/disability.
Disability Services facilitates access to all programs and services according to the ADA, Americans with Disabilities Act and Section 504 of the Rehabilitation Act, as well as other federal and state laws.

Amarillo College Web Accessibility Policy Statement

Amarillo College is committed to providing equal access to all programs and services, including all working, learning, and service environments that affect equal access for persons with disabilities. This commitment to provide equal access and opportunity for persons with disabilities is in compliance with federal and state law. Amarillo College also strives to provide Electronic and Information Resources (EIR) that are accessible to all authorized users.

If you find you are unable to access material in an accessible format please contact the Disability Services Office at (806) 345-5639 . This office will work in conjunction with other campus resources to address and accommodate your issue in a timely manner.

Statement for Mental Health and Advocacy & Resource Center:

As a student you may experience a range of issues that can cause barriers to learning, such as strained relationships, increased anxiety, alcohol/drug problems, feeling down, difficulty concentrating and/or lack of motivation. These mental health concerns or stressful events may lead to diminished academic performance or reduce a student's ability to participate in daily activities. Amarillo College offers services to assist you with addressing these and other concerns you may be experiencing. If you or someone you know are suffering from any of the aforementioned conditions, you can learn more about the broad range of confidential mental health services available on campus by calling the AC Counseling Center at 806-371-5900. The AC Counseling Center website is https://www.actx.edu/counseling/ . Also, if you are in need of social services (affordable housing, utilities, transportation, food, clothing, childcare, medical/dental/vision, legal), please call the AC Advocacy & Resource Center at 806-371-5439. The AC Advocacy & Resource Center website is https://www.actx.edu/arc

Amarillo College Tutoring for Success Policy:

Tutoring for Success applies to any student whose overall performance in the course falls below 75%. The instructor will create the task in the Student Engagement Portal (Watermark) to direct the student to the appropriate tutoring service, which may be faculty- or SI-led, discipline-specific, and/or general. The tutoring service assigned, the due date for when the tutoring must be completed, and the amount of tutoring required are at the discretion of the instructor. Additionally, the task will alert the student’s success team. Students who do not fulfill the assigned tutoring task may be subject to program- and course-specific penalties that could result in a grade reduction and/or in not being allowed to progress in the course until the tutoring requirement has been satisfied.

Administrative Drop Policy

Students who do not attend class on or prior to the census date will be administratively dropped. Effective Fall, 2016

Student Withdrawal Procedures

Students who wish to withdraw from a course must complete all steps indicated on the Academic Withdrawal Request form by the course withdrawal deadline.

NOTE: Students who are attending Texas institutions of higher education, for the first time fall 2007 and later, may not withdraw from more than six courses during their academic career. This withdrawal limitation does not include dual credit or developmental classes (Senate Bill 1231 Rule 4.10.) For more information on Drop and Withdrawal Policies, please visit the Registrar's Office Web site.

Privacy Statement

The Amarillo College Privacy Policy is found at https://www.actx.edu/-amarillo-college-privacy-notice , and applies to all Amarillo College students.  If you have questions about this privacy statement or you believe that your personal information has been released without your consent, send email to humanresources@actx.edu .

Course

AERM-1303-001 Shop Practices

Prerequisites

Course Description

An introduction to shop safety, the correct use of hand tools, equipment, and precision measurement, identification of aircraft hardware, and the fabrication of fluid lines and tubing. Emphasis on procedures for testing, heat treating and inspection of aircraft structures.

Student ResourcesStudent Resources Website

Department Expectations

Occupational License Disclaimer

Notice to Students enrolled in an educational program for preparation of issuance of certain occupational licenses:

Students enrolled in an educational program in preparation for obtaining certain occupational licenses are potentially ineligible for such license if the student has been convicted of an offense. For further information, please contact:

Melodie Graves
Justice Involved Advocate
Student Service Center 117
mgraves24@actx.edu
806-371-5995
Make appointment at https://melodiegraves.youcanbook.me

You can also contact the Legal Clinic, or the faculty member in charge of the educational program that you seek to enroll in. The further information you will receive will include notification to you of your right to request a criminal history evaluation letter from the licensing authority in order to clarify your particular situation.

Hours

(3 sem hrs; 2 lec, 4 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

Your instructor can advise you where to purchase textbooks or, if available, provide you with an electronic copy.

Nevertheless, students are ultimately responsible to obtain required text books.  Most of the required text books for this class can be printed in the AC Computer Lab.  Students should apply monies to TRAC Systems Print Card or AC Student ID Card.  Credit can be applied at the TRAC System ATM located in the Student Service Center (Campus Side) foyer. Note: Textbook revisions can change without notice, therefore, the current revision at time of purchase are acceptable.

1.  Dictionary of Aeronautical Terms, 5th edition, 2013, paperback;(ASA-DAT-5);      ISBN-13:978-1560278641 (optional)

2.  Aviation Mechanics Handbook: The Aviation Standard, 6th  Edition, (ASA-MHB-5); ISBN 13:978-1560278986 (optional)

3.  FAR/AMT 2017: Federal Aviation Regulations for Aviation Maintenance Technicians; 2017 edition, 2017, paperback;                                             ISBN-13:978-1560279983

4.  AC - 43.13 1B/2B - Acceptable Methods, Techniques and Practices of Aircraft Inspection and Repair, 2009, paperback;                                                        ISBN-13:978-0977489695

5.  A&P Technician General Textbook;  softcover;ISBN 13:978-1-933189-61-4

6. Student WorkbookAviation Maintenance Technician Handbook: ISBN 13: 978-1-933189-62-8

7.  A&P Technician General Test Guide with Oral & Practical Study Guide, paperback;           ISBN-13:978-1-933189-52-9 (optional)

Supplies

1. 2GB Memory Stick

2. 3-Ring Binder/with paper, pens and pencils

3. Fine Black and Silver 'Sharpie' - 2 each

4. Safety Glasses Initial_______

5. TI-30XA Calculator

6. Ink pen "red" (1 each)

Student Performance

Objective - The following knowledge, risk management, and skill elements are required for fluid lines and fittings, for materials, hardware, and processes and for aircraft inspection concepts and techniques.

Knowledge - The applicant demonstrates understanding of:

AM.I.D.K1 Tubing and hose materials, applications, sizes, and fittings.

AM.I.D.K2 Rigid line or flexible hose material identification.

AM.I.D.K3 Rigid line fabrication, installation, and inspection techniques/practices.

AM.I.D.K4 Flexible hose fabrication, installation, and inspection techniques/practices.

AM.I.D.K5 Importance of using a torque wrench when securing fluid hose and line fittings.

AM.I.D.K6 Use of torque seal or similar witness techniques after installing critical fluid hose and line fittings.

AM.I.E.K1 Materials commonly used in aircraft and their general application.

AM.I.E.K2 Heat treatment and metal working processes.

AM.I.E.K3 Forces placed on aircraft materials (e.g., tension, compression, torsion, bending, strain, and shear).

AM.I.E.K4 Hardware commonly used in aircraft (e.g., bolts, nuts, screws, pins, washers, turnlock fasteners, cables, cable fittings, and rigid line couplings).

AM.I.E.K5 Safety wire and safety clip requirements and techniques.

AM.I.E.K6 Precision measurement tools, principles, and procedures.

AM.I.E.K7 Soldering preparation, types of solder, and flux usage.

AM.I.E.K8 Torquing tools, principles, and procedures.

AM.I.E.K9 Suitability and compatibility of materials and hardware used for maintenance.

AM.I.E.K10 Relationship between torque and fastener preload.

AM.I.E.K11 Identification markings on materials and hardware.

AM.I.E.K12 Characteristics of acceptable welds.

AM.I.E.K13 Characteristics of unacceptable welds.

AM.I.E.K14 Procedures for weld repairs.

AM.I.K.K1 Measuring tools, including calipers, micrometers, and gauges.

AM.I.K.K2 Calibration and tool accuracy requirements.

AM.I.K.K3 Nondestructive Testing (NDT) procedures and methods.

AM.I.K.K4 Aircraft inspection programs (e.g., progressive, 100-hour, annual, and other FAA-approved inspections).

AM.I.K.K5 Aircraft inspection methods and tools for materials, hardware, and processes.

Risk Management - The applicant demonstrates the ability to identify, assess, and mitigate risks associated with:

AM.I.D.R1 System configuration prior to and during maintenance.

AM.I.D.R2 Use of required safety equipment.

AM.I.D.R3 Hazardous fluids.

AM.I.D.R4 High-pressure fluid systems.

AM.I.D.R5 A twisted hose.

AM.I.D.R6 A loosened fitting or a hose that has moved out of position.

AM.I.D.R7 Use of tools while applying torque to a fluid line.

AM.I.E.R1 Use of personal protective equipment (PPE).

AM.I.E.R2 Improper torque.

AM.I.E.R3 Used hardware or suspected unapproved parts (SUPS).

AM.I.E.R4 Torquing techniques on critical, highly-stressed fasteners.

AM.I.K.R1 Demagnetizing a component following a magnetic particle inspection.

AM.I.K.R2 Using precision measuring instruments.

AM.I.K.R3 Calibration of precision measuring equipment.

AM.I.K.R4 Selection of inspection techniques.

AM.I.K.R5 Damage prevention to aircraft components and test equipment when using an ohmmeter

Skills - The applicant demonstrates the ability to:

AM.I.D.S1 Fabricate a rigid line with a flare and a bend.

AM.I.D.S2 Install an aircraft rigid line.

AM.I.D.S3 Install an aircraft flexible hose.

AM.I.D.S4 Perform a rigid line or flexible hose inspection.

AM.I.D.S5 Identify installation and security requirements for rigid lines and flexible hoses.

AM.I.D.S6 Identify fluid lines, pneumatic lines, and fittings.

AM.I.D.S7 Fabricate a flexible hose.

AM.I.D.S8 Fabricate a flareless-fitting-tube connection.

AM.I.E.S1 Install safety wire on nuts, bolts, and turnbuckles.

AM.I.E.S2 Determine and properly torque aircraft hardware.

AM.I.E.S3 Inspect and check welds.

AM.I.E.S4 Identify aircraft materials and hardware based on manufacturer’s markings.

AM.I.E.S5 Select and install aircraft bolts.

AM.I.E.S6 Make precision measurements with an instrument that has a Vernier scale.

AM.I.E.S7 Check the concentricity of a shaft.

AM.I.E.S8 Identify aircraft control cable components.

AM.I.E.S9 Fabricate a cable assembly using a swaged-end fitting.

AM.I.E.S10 Select the correct aluminum alloy for a structural repair.

AM.I.E.S11 Identify rivets by physical characteristics.

AM.I.E.S12 Determine suitability of materials for aircraft repairs.

AM.I.E.S13 Distinguish between heat-treated and non-heat-treated aluminum alloys.

AM.I.E.S14 Check for proper calibration of a micrometer.

AM.I.G.S1 Perform a portion of an aircraft corrosion inspection.

AM.I.G.S2 Identify, select, and use aircraft corrosion prevention/cleaning materials.

AM.I.G.S3 Apply corrosion prevention/coating materials.

AM.I.G.S5 Inspect an aircraft compartment for corrosion.

AM.I.G.S13 Apply etch solution and conversion coating.

AM.I.K.S1 Use Vernier calipers.

AM.I.K.S2 Use micrometers.

AM.I.K.S3 Use measurement gauges.

AM.I.K.S4 Perform a visual inspection.

AM.I.K.S5 Perform a dye penetrant inspection.

AM.I.K.S6 Inspect aircraft for compliance with an AD.

AM.I.K.S7 Identify NDT methods for composite, surface metal, and subsurface metal defects.

AM.I.K.S8 Perform a tap test on a composite component

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Class Policy:

1)   No electronic devices, i.e. I-Phone, I-Pad, I-Pod, Blackberry, Droid, MP3, etc., (with instructor permission only) allowed during class and shop time. All violations shall be annotated in the student attendance record. Students with electronic devices will be considered as an unexcused absent.

2)  No Sleeping or the appearance of sleeping during class. All violations shall be annotated in the student attendance record. Note: Student caught sleeping may be asked to leave the classroom or shop in which this time deduction will be considered an unexcused absence.

3)  No workout/sweat pants, sandals, or sleeveless shirts allowed in shop area. Shoes must fully cover feet. No worn or shredded clothing allowed due to machines and metal shavings. You will not be allowed to work in shop with any of the above violations. Shorts can be worn providing the are not "cutoffs", must be solid color and length must be at or just above knee

4)   No food or drink allowed in shop area.

5)   No tobacco products allowed in shop area.

6)   No alcohol or drugs on school property.

7)   Absolutely No Horseplay!!!  Due to the nature of work and in practice of professional work ethic, horseplay will not be tolerated in any form. 

8)   No Profanity!

9)   Safety glasses will be worn at all times in a work area.

10)  Face shields will be worn when operating machinery. (i.e. drill presses, grinders, cut-off tools)

11)  Know where the closest fire extinguisher is located to your work area. Know where the closest exit is to your work area. Know where MSDS material is located. Know where eye wash is located. Know where first aid kit is located.

12)   Inform instructor of any accidents no matter how small that incur on college property.

13)   Do not leave class without informing instructor.

14)   Watch out for others. They may be unaware of a potential hazard.

15)   School uniforms are mandatory. (Student are considered absent without the proper uniform or dress attire). Unless otherwise directed school uniform shirts must be tucked in.

16)   No hats, hoodies, beanies, etc. are to be worn in the classroom or any indoor classroom facility.

17) Long hair must be tied back or pulled up when operating any "rotary" type tooling. examples (not limited to) Grinders, routers, drill motors screw guns/drill motors, drill press, di grinders etc..

18)   Required Tools (see ‘Additional Information’) - Student are considered absent without the tools specified in the required tools list.

19)   Participation in daily shop / classroom clean-up. Non-participation will result in project grade deduction.

20)     Students whose behavior results in classroom disruption, will be removed from the classroom. (Missed time will be considered unexcused)

NOTE:  Any violations may warrant significant grade reduction for individual, group or the entire class. Severity of violation may warrant expulsion from class or complete expulsion from course. Safety is taken seriously at Amarillo College.

Grading Criteria

Grading Criteria and Procedures

Grade points  (assigned according to the performance of a student in each course as dictated by industry)

A     -     Excellent performance (100 - 90 ) = 4.00 grade points

B     -     Above job entry level ( 89 - 80 ) = 3.00 grade point

C     -     Minimum requirement ( 79 - 70 ) = 2.00 grade points

F     -     Below job entry level ( 69 - 0 ) = 0 grade points

Weighted Grade

All Aviation maintenance Technology courses must be completed with a grade of 70% or better on all quizzes, labs, and exams.

1. Theory Average (average of all exams)- - -                          1/3 of final grade

2. Shop Average (average of all projects) - - - - - - - - - - - - - -  1/3 of final grade

3.  Quiz Average (average of quizzes)- - - - - - - - - - - - - - - - -  1/3 of final grade         

Note: In addition to course "Weighted Grade" the Final Exam must have a minimum passing grade of 70%. Final Exam will be a stand alone grade which will not be calculated in Weighted Grade average.

Grade Calculation Procedure

1. Add Quizzes then divide by the total number of quizzes to calculate Quiz Average. Quiz average for course must be a total of 70% or higher.

2. Add all Exams, Regular Exams to calculate Exam Average.

3. Add Exam Average Grade then divide by two to obtain Theory Average. Test average for course must be 70% or higher.

4. Add all Project grades then divide by the total number of projects to calculate Shop Grade average. Shop average for course must be 70% or higher

5. Add Theory Average, Shop Grade Average and Quiz Average then divide by three to calculate the Course Average.

Other Performance Indicators

CR    -     Credit for Transfer, Advance Standing, Testing Out*.  

        *Testing out must meet the requirement of Federal Aviation Regulation; Part 147.

I       -     Incomplete

W     -     Withdrew from Course/Program

Au    -     No Grade Points or Grade Computed

S      -    Satisfactory (Continuing Education)

U      -    Unsatisfactory (Continuing Education)

 

Testing and grading Procedures

1. Each exam may be retaken only once (including regular and final exams). It will be the instructors discretion if a retake for any failed open book exam will be given.

Note: During exam retake the exam may be different than the original i.e questions, formatting, etc.. Instructor will provide in Blackboard any additional grading criteria for the retake exam(s).

2. The maximum recorded grade on any exam retake (including final) will be 70%. Providing the retake had a passing score.

3. There will be no retake of missed or failed daily quizzes.

4. All tests and projects should be completed or made up in the course in which they occur, any late items / documents will receive a maximum score of 70%.

5. Retake of failed final exam must be done within time and dates outlined in the AMT Repair Station Manual and written contract with Amarillo College for Incomplete grade on a case by case basis.

6. Final exam must be taken with black or blue ink, also unless otherwise directed all other exams can use #2 lead pencil.

7. Incomplete exam answer sheet header information will result in a 1 test point deduction for each item. Name, Date and Exam title including AC course number.

8. Any papers i.e. projects, quizzes, handouts, etc. turned in for grading without students full name or where applicable incorrect date format will result in point deduction(s) Unless otherwise stated date format is 8 digit, i.e. 08/21/2023. Also, any papers or items turned in for grading without students full name will automatically receive a zero for that paper / document.

9. Quizzes / open book exams may be given at the instructor's discretion.  Student must be present to take daily quizzes / open book exams unless previous arrangements have been made with the instructor.  Previous arrangements include contacting (text, email or phone call) the instructor prior to start of class (0730). With the "previous arrangements" the student arriving up to 15 minutes late will receive a maximum score of 70% on daily quiz / open book exam when the quiz / open book exam is taken (provided a passing grade was achieved). Any student arriving without previous arrangements (no call or no show) will automatically receive a ZERO for the quiz / open book exam.

10. Any graded  papers (projects, tests, handouts, etc.) received after grading has occurred will be considered late and the maximum grade of 70 will be assessed or assigned. Papers not turned in for grading ( during the course) will receive a zero for the project.

Grading: is when the project, test, etc. grade is entered into students college transcript. The instructor has full discretion for assignment due dates and times. Any item marked "quiz" not turned in for grading will receive a zero for that quiz.

11.  A grade of "S" (Satisfactory) can be given on shop projects at Instructor's discretion.  Final grade determination for course will have a numerical grade given for shop projects.

12. Project grade deduction may be given if a student knowingly breaks a shop item(s), or if shop projects are not worked in accordance with supporting instructions or documentation. Unless otherwise stated grade deduction will be 5 points per infraction.

13. Depending on course project the project grade deduction can be given individually, by group/team or full class. Student(s) will be notified on the project deduction criteria. Unless otherwise stated project grade deduction will be 5 points per infraction.

14.  Amarillo College uses Blackboard grading/course management system, it is imperative to check the Blackboard course frequently for course information or announcements. The instructor may choose to affix quizzes or other documents in Blackboard that could have an associated grade for such documents. Any documents in Blackboard that will be graded will have instructions stating the grading criteria.

Attendance

Attendance and Time Policies

Amarillo College AMT program must follow the guidelines per the FAA requirements for AMT schools

  1. Students are required to attend class regularly. Attendance will be taken at each class/or shop period, including after break periods. Students are expected to be prepared and ready to work at that time.
  2. If a student misses 10% of the total class time, a letter grade will be deducted.
  3. Students must attend 75% of scheduled class time or they will be asked to drop from the class or fail.
  4. Students arriving 15 minutes or more late, or leave more than 15 minutes early will only receive 50% of the daily quizzes.

Punctual and regular attendance is a requirement in all classroom, laboratory and shop sessions. Excused absences are: sickness or injury, with a doctor's statement or at the discretion of the Accountable Manager.  All other absences and tardy are unexcused. Any "No Call, No Show" for class will be considered unexcused. Please note; Class instruction will still be given which could have a quiz or test grading component that the student may not have received the information due to being absent or tardy.

Students will be counseled in writing by the Instructor of Record for lack of attendance using form AMTS-130. If an instructor decides that the student is not keeping up with the class due to absences, the Instructor of Record may recommend to the Program Coordinator, in writing, that the student withdraw from the course.

Upon accumulation of 3 unexcused absences, or approaching 25% of time missed, which indicates that the student has jeopardized their progress and will advise the student to withdraw from the course. It will be the student’s responsibility to officially withdraw from the course. Failure to take the proper actions will result in the student receiving an “I”, incomplete, or a grade of “F”, Failure, for the course. A copy of this notice will be placed in the student’s file.

Procedure: The Instructor of Record may email the Program Coordinator with notice that the student has jeopardized their progress and has been advised to withdraw from the course.

Students withdrawing from a course must go through a formal procedure. Specific dates and procedures are outlined in the college catalog. Also, no withdrawal is official unless it is processed by the Registrar’s Office. Until that time, the student will remain on the class roll, and may receive a final grade of “F”.

Students arriving late (tardy) on day of final exam will automatically receive a maximum score of 70% providing the final exam had a passing score.

1.  EXCUSED ABSENCES During the day of a regular exam  (including Final Exam) or quiz will be made up without penalty.  Make up exam or quiz will be taken at the CONVENIENCE of the instructor.

2.  UNEXCUSED ABSENCES / TARDY during day of a regular exam or Final exam will result in a maximum possible test grade of 70 percent, when the test is taken and test received a passing score. Notes: This rule is regardless of notifying the instructor prior to start of class or exam I.E. unexcused tardy. With exception of Final exam any "no call no show" (as in previous arrangements) on day of regular exam will automatically receive a "ZERO" for that exam, no retake will be given.

3. Daily classroom / shop break times will be given at the instructors’ discretion. Without prior arrangements students returning late after break time ends will be considered absent (unexcused).

4. Unless prior arrangements have been made; restroom break time should be limited to the minimal amount of time, excessive use or time away from class / shop could result in the (unexcused) time.

Tardiness

 A student's tardiness, (3 or more), may result in:

1.  A written warning against further tardiness from the instructor.

2.  Being placed on probation for the course.

3.  Being issued a grade of "F" for the course.

Note: Unexcused tardy will still be counted even if you contacted the instructor prior to class start time. Excused tardy will be handled on a case by case basis.

The instructor may choose to begin class/lecture by securing the classroom door to prevent interruptions by late arriving students.  It is in the student's best interest to be in class early.

If a student arrives late and is "locked out", he/she may rejoin the class at the next scheduled break time.  Attendance begins when the student rejoins the class

Calendar

 Projects -

                                                             Project Number 1

 Description: Identify and select aircraft hardware and materials.

Given: Project materials, technical data, media, and training aids.

Performance: Correctly identify aircraft materials and SAE system of identifying steel and fasteners. Standard: Meet a minimum of 70 percent correct on identifying steel and materials in this project. Materials Required: Pen, pencil, and paper.

Equipment and Special Tools: Alloy and steel samples and fasteners. Procedure: Follow steps to completion.

Skills: AM.I.E.S1 Install safety wire on nuts, bolts, and turnbuckles. AM.I.E.S4 Identify aircraft materials and hardware based on manufacturer’s markings. AM.I.E.S5 Select and install aircraft bolts. AM.I.E.S9 Fabricate a cable assembly using a swaged-end fitting. AM.I.E.S10 Select the correct aluminum alloy for a structural repair. AM.I.E.S11 Identify rivets by physical characteristics. AM.I.E.S12 Determine suitability of materials for aircraft repairs. AM.I.E.S13 Distinguish between heat-treated and non-heat-treated aluminum alloys.

                                                           Project Number 2

Description: Perform precision measurements.

Given: Pocket slide calipers, spring calipers, and micrometers.

Performance: Correctly determine measurements to 32nd and 64th of an inch.

Standard: Measure all selected material to precise tolerances. A minimum of 70 percent of all measurements must be met.

Materials Required: Pen, pencil, and paper.

Equipment and Special Tools: Pocket slide calipers, spring calipers, and micrometers.

Procedure: Follow project steps to completion.

Skills: AM.I.E.S6 Make precision measurements with an instrument that has a Vernier scale. AM.I.E.S7 Check the concentricity of a shaft. AM.I.E.S8 Identify aircraft control cable components. AM.I.E.S10 Select the correct aluminum alloy for a structural repair. AM.I.E.S12 Determine suitability of materials for aircraft repairs. AM.I.E.S13 Distinguish between heat-treated and non-heat-treated aluminum alloys. AM.I.E.S14 Check for proper calibration of a micrometer. AM.I.K.S1 Use Vernier calipers. AM.I.K.S2 Use micrometers. AM.I.K.S3 Use measurement gauges. AM.I.K.S4 Perform a visual inspection.

                                                                Project Number 3

Description: Fabricate and install rigid and flexible fluid lines and fitting.

Given: Flaring and bending equipment.

Performance: Correctly fabricate and install hose and/or rigid line on a trainer aircraft to meet leak test.

Standard: A minimum of 70 percent accuracy and work performed to meet specifications of FARs and AC43-13.1b.

Materials Required: High pressure hose and aluminum tubing.

Equipment and Special Tools: Flaring and bending equipment and trainer aircraft. Procedure: Follow project steps to completion.

Skills: AM.I.D.S1 Fabricate a rigid line with a flare and a bend. AM.I.D.S2 Install an aircraft rigid line. AM.I.D.S3 Install an aircraft flexible hose. AM.I.D.S4 Perform a rigid line or flexible hose inspection. AM.I.D.S5 Identify installation and security requirements for rigid lines and flexible hoses. AM.I.D.S6 Identify fluid lines, pneumatic lines, and fittings. AM.I.D.S7 Fabricate a flexible hose. AM.I.D.S8 Fabricate a flareless-fitting-tube connection. AM.I.E.S2 Determine and properly torque aircraft hardware. AM.I.E.S4 Identify aircraft materials and hardware based on manufacturer’s markings.

                                                            Project Number 4

Description: Identify and select appropriate non-destructive testing methods, such as X-ray, eddy current, and ultrasonic.

Given: Classroom instructions and handouts.

Performance: Correctly identify and select the proper non-destructive testing method, based on FARs and AC43-13.1b.

Standard: 70 percent correct answers on project and worked performed. Materials Required: Pen, pencil, and paper.

Equipment and Special Tools: N/A Procedure: Follow instructor’s instructions and lecture.

Skills: AM.I.G.S1 Perform a portion of an aircraft corrosion inspection. AM.I.G.S2 Identify, select, and use aircraft corrosion prevention/cleaning materials. AM.I.G.S3 Apply corrosion prevention/coating materials. AM.I.G.S5 Inspect an aircraft compartment for corrosion. AM.I.K.S6 Inspect aircraft for compliance with an AD. AM.I.K.S7 Identify NDT methods for composite, surface metal, and subsurface metal defects. AM.I.K.S8 Perform a tap test on a composite component.

                                                          Project Number 5 

Description: Perform dye penetrant, eddy current, ultrasonic, and magnetic particle inspections.

Given: Project materials, study materials, media, and training aids.

Performance: Correctly test assigned parts for ferrous method by magnetic fields and non-ferrous method by dye penetrant.

Standard: Identify all faults/defects in parts with 100 percent accuracy.

Materials Required: Ferrous parts, and non-ferrous parts.

Equipment and Special Tools: Magnaglo and Zyglo machines.

Procedure: Follow project steps to completion.

Skills: AM.I.G.S2 Identify, select, and use aircraft corrosion prevention/cleaning materials. AM.I.G.S3 Apply corrosion prevention/coating materials. AM.I.K.S4 Perform a visual inspection. AM.I.K.S5 Perform a dye penetrant inspection. AM.I.K.S7 Identify NDT methods for composite, surface metal, and subsurface metal defects.

                                                        Project Number 6 

Description: Inspect and check welds. 

Given: Welded joints.

Performance: Correctly inspect each sample using information from classroom instruction and text.

Standard: List all defects on sample welded joints with a minimum of 70 percent accuracy.

Materials Required: Welded joint samples.

Equipment and Special Tools: N/A

Procedure: Follow project steps to completion.

Skills: AM.I.E.S3 Inspect and check welds. AM.I.E.S4 Identify aircraft materials and hardware based on manufacturer’s AM.I.E.S13 Distinguish between heat-treated and non-heat-treated aluminum alloys. AM.I.G.S3 Apply corrosion prevention/coating materials. AM.I.K.S4 Perform a visual inspection.

                                                       Project Number 7

Description: Identify and select cleaning materials.

Given: Cleaning materials and trainer or aircraft.

Performance: Correctly select the proper cleaning materials for use on various parts of an aircraft.

Standard: Clean select parts on an aircraft or trainer using proper cleaning materials within acceptable standards.

Materials Required: Various cleaning materials.

Equipment and Special Tools: Aircraft or trainer.

Procedure: Follow project steps and procedures to completion.

Skills: AM.I.E.S10 Select the correct aluminum alloy for a structural repair. AM.I.E.S11 Identify rivets by physical characteristics. AM.I.E.S12 Determine suitability of materials for aircraft repairs. AM.I.E.S13 Distinguish between heat-treated and non-heat-treated aluminum alloys. AM.I.G.S1 Perform a portion of an aircraft corrosion inspection. AM.I.G.S2 Identify, select, and use aircraft corrosion prevention/cleaning materials. AM.I.G.S3 Apply corrosion prevention/coating materials. AM.I.G.S5 Inspect an aircraft compartment for corrosion. AM.I.G.S13 Apply etch solution and conversion coating. AM.I.K.S4 Perform a visual inspection.

                                                           Project Number 8

Description: Inspect, identify, remove, and treat aircraft corrosion and perform aircraft cleaning.

Given: Project materials, technical data, media, and training aids.

Performance: Correctly determine the proper method and identify type of corrosion found. Remove and treat the affected area to prevent recurrence.

Standard: Properly inspect, remove and treat corrosion within acceptable standards. Materials Required: Cleaning materials. Equipment and Special Tools: Aircraft or training aid.

Procedure: Follow project steps and procedures to completion.

Skills: AM.I.E.S4 Identify aircraft materials and hardware based on manufacturer’s markings. AM.I.E.S12 Determine suitability of materials for aircraft repairs. AM.I.E.S13 Distinguish between heat-treated and non-heat-treated aluminum alloys. AM.I.G.S1 Perform a portion of an aircraft corrosion inspection. AM.I.G.S2 Identify, select, and use aircraft corrosion prevention/cleaning materials. AM.I.G.S3 Apply corrosion prevention/coating materials. AM.I.G.S5 Inspect an aircraft compartment for corrosion. AM.I.K.S4 Perform a visual inspection.

Additional Information

Note: Tools may be purchased from any source including Amarillo College bookstore. The school does not endorse or recommend any particular manufacturer. The school only advises the student to purchase quality products for future use in industry after completion of the course.     

           Tools needed for General subjects will be set by instructor. All other tool purchases will be completed by the first day of class for that section (Airframe / Powerplant).

Any tools listed as "N/A" size column are still required; N/A means there is no specific size for the tool.

                                              Aviation Maintenance Technician Required Tool List

Qty:

Tool Name:

Size:

Initials

1

Socket Set (Rachet, 12pt. Shallow, 12 pt. Deep, 3” 6” extensions, u-joint)

3/8” Drive

 

1

Socket Set (Rachet, 12pt. Shallow, 12 pt. Deep, 3” 6” extensions, u-joint)

1/4" Drive

 

1

Combination Wrench Set (12 pt.)

1/4” – 1”

 

1

Flat File Single Cut

8-10”

 

1

Round File Double Cut

8-10”

 

1

Half Round File Double Cut

8-10”

 

1

File Handle

Adjustable

 

1

File card

N/A

 

3

Drill Bits

#40

 

3

Drill Bits

#30

 

3

Drill Bits

#21

 

1

Drill Bits

#11

 

1

Drill Bits

1/4"

 

1

Pin Punch

3/32”

 

1

Pin Punch

1/8”

 

1

Pin Punch

5/32”

 

1

Pin Punch

3/16”

 

1

Chisel

1/4"

 

1

Chisel

3/8”

 

1

Center Punch

N/A

 

1

Automatic Center Punch

N/A

 

1

Hack Saw W/Blade

Adjustable

 

1

Ball Peen Hammer

12 oz.

 

1

Plastic Tip Hammer

12 oz.

 

1

Right Cut Aviation Snips

N/A

 

1

Left Cut Aviation Snips

N/A

 

1

Center Cut Aviation Snips

N/A

 

1

Slip Joint Pliers

6”

 

1

Side Cut / Diagonal Pliers

6”

 

1

Needle nose Pliers

6”

 

1

Duck Bill Pliers

6”

 

1

Tongue and Groove Pliers

8”

 

1

Needle Nose Vise Grip

6”

 

1

Standard Vise Grip

6”

 

1

Snap Ring Pliers (Combination in/out-side)

N/A

 

1

Flat Bade Screw Driver

1/8” X 3”

 

1

Flat Bade Screw Driver

1/4" X 2”

 

1

Flat Bade Screw Driver

1/4" X 4”

 

1

Flat Bade Screw Driver

1/4" X 6”

 

1

Phillips Screw Driver

#0 X 3”

 

1

Phillips Screw Driver

#1 X 4”

 

1

Phillips Screw Driver

#2 X 2”

 

1

Phillips Screw Driver

#2 X 4”

 

1

Allen Wrench Set  

.05-1/4”

 

1

Deep Aviation Spark Plug Socket

1/2" Dr. X 7/8”

 

1

Socket Adaptor

3/8” Dr. F X 1/2" Dr. M

 

1

Combination Square

12”

 

1

Protractor

N/A

 

1

Feeler Gauge (offset)

To .035”

 

1

Scribe

6”

 

1

Measuring Tape

12’

 

1

Dividers

6”

 

1

Steel Rule, Must read 10th / 100th

6” inch

 

1

Mechanical Fingers

N/A

 

1

Magnetic Pick-up Tool

N/A

 

1

Inspection Mirror

N/A

 

1

Sealed Beam Flashlight

N/A

 

1

Multi-meter (W / Continuity & Temp. Probe)

N/A

 

1

Tool Box (W / Drawers) Roll Away Pref.

N/A

 

1

Leather Gloves (Welding)

Insulated

 

1

Welding Goggles

At least #5 Shaded lense

 

1

ANSI Approved Safety Glasses

Clear Lense

.

1

Air Nozzle

N/A

 

1

Protractor

180º

 

1

Compass

leaded

 

1

Dial Calipers

6”

 

1

Ruler

12”

 

1

Calculator (Model TI-30XA) Pref.

Batt. Pwr.

 

 

Along with the course syllabus the East Campus has created additional rules that must be followed by the student. Copies of the East Campus Code of Professional Conduct are posted throughout the facility.

East Campus Code of Professional Conduct

Amarillo College has the responsibility to provide you with the education, training and “hands on” practice to become a professional in your chosen field.  The instruction, equipment, facilities and apparatus are provided for your use.  Studying, practicing and learning are required by you.

As a participating student in Amarillo College Technical Programs, you will be expected to act, perform and train in a professional manner.  The following rules and guidelines are to be followed by everyone.

Attendance:
Unless it is an emergency, it is highly recommended that you do not miss class. Recovery of missed information will be the responsibility of the student. Class begins at the scheduled time. If you are not in your seat in class or at the designated location during laboratory exercises, you will be counted as tardy. The student will be required to show an acceptable understanding of the topic(s) covered during their absence. Check syllabus for your instructor’s policy regarding attendance.

Professional Attire: Every student will be required to wear an approved AC logo shirt to both class and lab. Shirts must be ordered through your advisor during the registration period. It is recommended that each student purchase one shirt for every class in which they are registered.  
Pants will be:
clean and well maintained  • no large rips or tears  held at the waist (i.e no sagging)  blue jeans or long pants  (no sweats/exercise pants)  have no hanging chains/loose strings (safety issue)

You are expected to reflect the dignity, pride and respectfulness of an industry professional.  As a representative of Amarillo College’s Technical Education Program you shall wear your AC logo shirt while in the classroom and on the training field or in the laboratory.

There will be no caps, hats, bandanas, beanies, or hoods allowed to be worn in the classroom. Lab attire will be determined by your instructor. Please check your syllabus.

Your Personal Protective Equipment (PPE) shall be worn when indicated by the instructor in charge during any training, field, or laboratory exercises. 

It is your responsibility to keep your equipment clean and in good shape.
Required professional attire is mandatory for class and laboratory participation.

 Tools / Equipment / Books / Supplies / PPE:
You must show up to class with the required list of tools/equipment/books/supplies/PPE listed on your syllabus in order to be allowed to participate and earn credit for the day.

Conduct: Due to the importance of maintaining a safe atmosphere in the training field/laboratory environment as well as in the classroom, any disruptive behavior will not be tolerated.  All students are expected to be respectful, courteous, attentive and quiet in order to support the learning environment.

There shall be no smoking except in designated areas and during designated breaks.
Students shall refrain from the use of abusive or slanderous language. 

There is to be no horseplay, fighting, harassment or misconduct by anyone.

Any student who uses, has in their possession, or is under the influence of illegal drugs or alcohol on campus or at the training field will immediately be turned over to the campus police for appropriate action.  This will be a ZERO tolerance policy with immediate steps taken toward withdrawal from Amarillo College.

Anyone who is caught cheating on an exam or quiz will immediately be excused from class and not allowed to return.  This is an Amarillo College rule and will be strictly enforced.  This applies to plagiarism as well.
 
Electronic Devices: All electronic devices which produce audible sounds must be silenced during class and on the laboratory/training field.

 All visual slides and materials are the property of the instructor and may be copyright protected, hence no photocopy is allowed.
See the syllabus for your instructor’s policy on this matter.
 
Grievances:
Any student who feels that there is a conflict with a course instructor should first make every effort to resolve that matter with the instructor.  If you are unable to resolve differences then you should seek resolution from the immediate supervisor of the instructor or the course coordinator.
 
NOTE:     Compliance with the Amarillo College Technical Education Code of Professional Conduct is mandatory for class participation.    
      

 

Syllabus Contract is required by all students, the contract signifies that you have read and understood all items within the course syllabus. The course instructor will provide the syllabus contract for you to complete.

Syllabus Created on:

09/27/23 12:18 PM

Last Edited on:

09/27/23 2:11 PM