Advanced Composite Repair Syllabus for 2011-2012
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Course

AERM-2359-001 Advanced Composite Repair

Prerequisites

AERM 1354 or instructor consent

Course Description

An advanced study and practical application of composite repair, processes and tooling. Includes complex repair and manufacturing techniques.
 

Student Resources Student Resources Website

Department Expectations

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Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

Essentials of Advanced Composite Fabrication & Repair        ASA         ISBN #   978-1-56027-752-1

Dictionary of Aeronautical Terms                                              ASA         ISBN #  1-56027-287-2

Aviation Mechanics Handbook                                                  ASA         ISBN # 1-56027-518-9

Federal Avation Advisory Circular (43.13-1B / 2B)                   Federal Document       F.A.A.         Online at the F.A.A.

Supplies

Lab Coat

Lab Gloves with rubber coating

Hearing protection

Safety Glasses

2 GB Flash Drive  / Jump Drive

Magnifying Glass

Dust Mask with one way vent

12 inch Machinist Scale with 1/1

Student Performance

Create examples of composite comonents using various fiber and resin science combinations related to advanced composite repair and manufacturing; use different methodologies in fabrication of repair and manufacturing tooling; re-create the geometry of damaged contoured surfaces; use various methods of alternative heat sources for curing; and analyze the relationship between the cure temperature and the placement of thermocouples in order to determine the integrity of repair.  Learn to operate an autoclave for composite manufacturing.

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Students are expected to act in a professional manner.

Students are to abide by the posted class and lab policies and procedures.

Grading Criteria

1,000 Point System:

Quizzes                            100 Points

Major Exams                    300 Points

Notebook / Work Ethics    100 Points

Lab / Projects                   200 Points

Attendance                        100 Points

Final Exam                       200 Points

Attendance

Attendance is ten percent of the total course grade.

Sleeping in class is not permitted and is counted as NON-ATTENDANCE

Calendar

This Course is Eight Weeks in length.

October 18       Aircraft Structures

October 20       History of Composite Materials

October 25       Safety issues working with composite materials

October 27       EXAM # 1 & Safety issues  continued

November 1     Composite materials and Lab Projects

November 3     Composite manufacturing, Vacuum bagging

November 8     Compsoite materials, Curing Cycles,

November 10   Thermocouples, Heat Blankets, EXAM # 2

November 15    Composite repairs & materials

November 17    Drilling composite materials

November 22    Composite materials & Composite Fasteners

November 29     Fastener removal and installation

December 1       Composite materials and fasteners continued and EXAM # 3

December 6       Exploring autoclave operation & Course Notebook Due

December 8       FINAL EXAM

Additional Information

Course notebook requirements will be presented to students at the first class meeting and reviewed.

Syllabus Created on:

11/30/-1 12:00 AM

Last Edited on:

11/30/-1 12:00 AM