Aircraft Reciprocating Engine Overhaul Syllabus for 2014-2015
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Instructor Information
Instructor
Jim Faustina (Curriculum Vitae)Phone
8063354381Office Location
Academic Classroom Center 102BOffice Hours
Course Information
Recording Policy
Disability Statement
Any student who, because of a disabling condition, may require some special arrangements in order to meet course requirements should contact disAbility Services (Student Service Center room 119, phone 371-5436) as soon as possible.
Statement for Mental Health and Advocacy & Resource Center:
As a student you may experience a range of issues that can cause barriers to learning, such as strained relationships, increased anxiety, alcohol/drug problems, feeling down, difficulty concentrating and/or lack of motivation. These mental health concerns or stressful events may lead to diminished academic performance or reduce a student's ability to participate in daily activities. Amarillo College offers services to assist you with addressing these and other concerns you may be experiencing. If you or someone you know are suffering from any of the aforementioned conditions, you can learn more about the broad range of confidential mental health services available on campus by calling the AC Counseling Center at 806-371-5900. The AC Counseling Center website is https://www.actx.edu/counseling/ . Also, if you are in need of social services (affordable housing, utilities, transportation, food, clothing, childcare, medical/dental/vision, legal), please call the AC Advocacy & Resource Center at 806-371-5439. The AC Advocacy & Resource Center website is https://www.actx.edu/arc
Amarillo College Tutoring for Success Policy:
Administrative Drop Policy
N/A
Student Withdrawal Procedures
N/A
Privacy Statement
The Amarillo College Privacy Policy is found at https://www.actx.edu/-amarillo-college-privacy-notice , and applies to all Amarillo College students. If you have questions about this privacy statement or you believe that your personal information has been released without your consent, send email to humanresources@actx.edu .
Course
AERM-2447-001 Aircraft Reciprocating Engine Overhaul
Prerequisites
Course Description
A comprehensive study of reciprocating engine overhaul including measurement and inspection procedures. Instruction in removal and installation, inspections, checks, servicing, repair of engines and safety procedures will also be addressed.
Student Resources Student Resources Website
Department Expectations
\N
Occupational License Disclaimer
Hours
(4 sem hrs; 2 lec, 6 lab)
Class Type
On Campus Course
Syllabus Information
Textbooks
\ 1. A&P TECHNICIAN Powerplant TEXTBOOK ISBN# 0-88487-524-5
\\ 2. A&P TECHNICIAN Powerplant FAA TEST GUIDE ISBN# 0-88487-341-2
\\ 3. ACFT INSP, REP AND ALT EA-AC 43.13-1B/2A ISBN #1-56027-488-3
\\ 4. DICT OF AERO TERMS 3rd Ed ASA-DAT-3 ISBN #1-56027-287-2
\\ 5. AVIATION MECH HNDBK 5th Ed. ASA-MHB-4 ISBN #1-56027-132-9
\\ 6. FAR AMT 2012 ASA-2012-FAR-AMT ISBN #1-56027-480-8
\\
\\
\\
Supplies
\N
Student Performance
\ Performance Objectives - Competencies in Order of Instruction
\\ I.A.2 Overhaul reciprocating engine.
\\ II.D.16 Inspect, check, service, troubleshoot, and repair engine lubrication systems.
\\ II.F.21 Overhaul carburetor.
\\ II.G.25 Inspect, check, service, troubleshoot, and repair engine fuel systems.
\\
\
\
Students Rights and Responsibilities
Student Rights and ResponsibilitiesLog in using the AC Connect Portal
In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .
If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".
Expected Student Behavior
Class Policy:
1) No electronic devices, i.e. Cell phones, I-Phone, I-Pad, I-Pod, Blackberry, Droid, MP3, etc., (Laptop with instructor permission only) allowed during class time, break time only. Any violations will result in direct point deductions from students final grade. 1st time 1pt, 2nd time 5pts, 3rd time 10pts, 4th time 20 pts.
2) No Sleeping or the appearance of sleeping during class. Any violations will result in direct point deductions from students overall grade average.
3) No shorts, sandals, or sleeveless shirts allowed in shop area. Shoes must fully cover feet. No worn or shredded clothing allowed due to machines and metal shavings. You will not be allowed to work in shop with any of the above violations.
4) No food or drink allowed in shop area.
5) No tobacco products allowed in shop area.
6) No alcohol or drugs.
7) Absolutely No Horseplay!!! Due to the nature of work and in practice of professional work ethic, horseplay will not be tolerated in any form.
8) No Profanity!
9) Safety glasses will be worn at all times in a work area.
10) Face shields will be worn when operating machinery. (i.e. drill presses, grinders, cut-off tools)
11) Know where the closest fire extinguisher is located to your work area. Know where the closest exit is to your work area. Know where MSDS material is located. Know where eye wash is located. Know where first aid kit is located.
10) Inform instructor of any accidents no matter how small.
11) Do not leave class without informing instructor.
12) Watch out for others. They may be unaware of a potential hazard.
NOTE: Any violations may warrant significant grade reduction. Severity of violation may warrant expulsion from class or complete expulsion from course. Safety is taken seriously at Amarillo College.
Grading Criteria
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Grade points are assigned according to the performance of a student in each course as dictated by industry as follows:
\
A - Excellent performance (100 - 90) = 4.00 grade points
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B - Above job entry level (89 - 80) = 3.00 grade points
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C - Minimum requirement (79 - 70) = 2.00 grade points
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F - Below job entry level (69 - 0) = 0 grade points
Attendance
Punctual and regular attendance is a requirement in all classroom, laboratory and shop sessions. Excused absences are: sickness or injury, with a doctor's statement. All other absences are unexcused. All missed time must be made up to adhere to the FAA required instructional hours.
When a student's lack of attendance results in failure to satisfactorily complete course objectives, the student will be warned in writing that he/she may fail the course unless arrangements are made with the instructor. Time will be made up at the discretion of the instructor based upon their instructional work load. Make up time and material must occur before the final exam. When unexcused absences exceed ten percent of a course, students will receive the grade of "F".
Make-up time will only be allowed on the last Friday of the class schedule. The instructor will set the date for the make-up time to be performed which will be posted in the ‘online’ course calendar. To receive credit for make-up time the student must report at normal class start time. Note; additional make-up days may be scheduled on a case-by-case basis.
Final tests will not be taken until all time (including the time missed during the final test) for the course is made up.
1. EXCUSED ABSENCES during a regular exam or quiz will be made up without penalty. Make-up exam or quiz will be taken at the CONVENIENCE of the instructor.
2. UNEXCUSED ABSENCES during a regular exam or final exam will result in a maximum possible test grade of 70 percent, when the test is taken.
TARDINESS
Time missed by any student arriving in class after attendance is taken will be made up before he/she can take the final test.
REPEATED TARDINESS
A student's tardiness, (3 or more), may result in:
1. A written warning against further tardiness from the instructor.
2. Being placed on probation for the course.
3. Being issued a grade of "F" for the course.
The instructor may choose to begin class/lecture by securing the classroom door to prevent interruptions by late arriving students. It is in the student's best interest to be in class early.
If a student arrives late and is "locked out", he/she may rejoin the class at the next scheduled break time. Attendance begins when the student rejoins the class.
Students are not required to attend class more than eight hours per day.
Students must meet the 400 hours of instruction required by the F.A.A. in order to receive credit for or certification in the General curriculum.
Students must meet the 758 hours of instruction required by the F.A.A. in order to receive credit for or certification in the Airframe curriculum.
Students must meet the 752 hours of instruction required by the F.A.A. in order to receive credit for or certification in the Powerplant curriculum.
Calendar
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\| \
\ Week 1 \\ \\ Project 1 \\ \\ Week 2 \\ \\ Project 1 \\ \\ Week 3 \\ \\ Project 2 \\ \\ Week 4 \\ \\ Project 2 \\ Project 3 \\ \\ Week 5 \\ \\ Project 3 \\ Project 4 \ | \
\
\ I.A.2 Project Number 1 \\ \\ Description: Overhaul reciprocating engine. \\ \\ Given: Manufacturers= service manual, technical data, and Airworthiness Directives. \\ \\ Performance: Overhaul a reciprocating engine. Make appropriate data and maintenance record entries. \\ \\ Standard: Perform all tasks in accordance with manufacturers= service manual and score a minimum of 70 percent correct answers and work performed. \\ \\ Materials Required: Manufacturer=s service manuals, technical data, and mechanic=s (student) tool box. \\ \\ Equipment \\ and Special Tools: Reciprocating engine. \\ \\ Procedure: Follow project steps to completion. \\ \\ Instruction Time: 56 hours Lecture 20 hours Project 36 hours \\ \\ II.D.16 Project Number 2 \\ \\ Description: Inspect, check, service, troubleshoot and repair engine lubrication systems. \\ \\ Given: Manufacturers= service manual, FARs, and technical data. \\ \\ Performance: Inspect, check, service, and troubleshoot engine lubrication systems and perform \\ Standard: Perform all tasks in accordance with manufacturers= service manual, and score a minimum of 70 percent correct answers and work performed. \\ \\ Materials Required: Manufacturers= service manual, technical data, and mechanic=s (student) tool box. \\ \\ Equipment \\ and Special Tools: Aircraft engine lubrication system. \\ \\ Procedure: Follow project steps to completion. \\ \\ Instruction Time: 34 hours Lecture 4 hours Project 30 hours \\ \\ II.F.21 Project Number 3 \\ \\ Description: Overhaul carburetor. \\ \\ Given: Manufacturers= service manual, FARs, and technical data. \\ \\ Performance: Identify the venturi and determine proper size for a specific carburetor. Trace the fuel and air flow though a carburetor. Inspect and measure a metering jet. Identify air bleeds, main discharge nozzles and mixture control system. Explain the operations of the accelerating system and the economizer and enrichment system. \\ \\ Standard: Perform all tasks in accordance with manufacturers= service manual and score a minimum of 70 percent correct answers and work performed. \\ \\ Materials Required: Manufacturers= service manual, technical data, and mechanic=s (student) tool box. \\ Equipment \\ and Special Tools: Aircraft carburetor. \\ \\ Procedure: Follow project steps to completion. \\ \\ Instruction Time: 24 hours Lecture 8 hours Project 16 hours \\ II.G.25 Project Number 4 \\ \\ Description: Inspect, check, service, troubleshoot, and repair engine fuel system. \\ \\ Given: Manufacturers= service manual, FARs, and technical data. \\ \\ Performance: Inspect and service the tank sumps and fuel strainers. Inspect for and repair fuel leaks. Remove and replace fuel system components. \\ \\ Standard: Perform all tasks in accordance with manufacture=s service manual, and score a minimum of 70 percent correct answers and work performed. \\ \\ Materials Required: Manufacturers= service manual, technical data, and mechanic=s (student) tool box. \\ \\ Equipment \\ and Special Tools: Aircraft engine fuel system. \\ \\ Procedure: Follow project steps to completion. \\ \\ Instruction Time: 14 hours Lecture 2 hours Project 12 hours \\ \ | \
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Additional Information
\ Students are expected to furnish own tools as follows, special attention to all tools required for Power plant:
\\ Aviation Maintenance Technician Tool List
\\
\\ Note: Tools may be purchased from any source. The school does not endorse or recommend any particular manufacturer. The school only advises the student to purchase quality products for future use in industry after completion of the course.
\\ Tools needed for General subjects will be set by instructor. All other tool purchases will be completed by the first day of class for that section (Airframe / Powerplant).
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\ Qty: \ | \
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\ Tool Name: \ | \
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\ Size: \ | \
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\ Course \ | \
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\ 1 \ | \
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\ Socket Set (Rachet, 12pt. Shallow, 12 pt. Deep, 3” 6” extensions, u-joint) \ | \
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\ 3/8” Drive \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Socket Set (Rachet, 12pt. Shallow, 12 pt. Deep, 3” 6” extensions, u-joint) \ | \
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\ 1/4" Drive \ | \
\
\ Airframe \ | \
| \
\ 1 \ | \
\
\ Combination Wrench Set (12 pt.) \ | \
\
\ 1/4” – 1” \ | \
\
\ Gen. \ | \
| \
\ 1 \ | \
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\ Flat File Single Cut \ | \
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\ 8-10” \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Round File Double Cut \ | \
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\ 8-10” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Half Round File Double Cut \ | \
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\ 8-10” \ | \
\
\ Airframe \ | \
| \
\ 1 \ | \
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\ File Handle \ | \
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\ Adjustable \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ File card \ | \
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\ N/A \ | \
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\ Gen. \ | \
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\ 3 \ | \
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\ Drill Bits \ | \
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\ #40 \ | \
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\ Airframe \ | \
| \
\ 3 \ | \
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\ Drill Bits \ | \
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\ #30 \ | \
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\ Airframe \ | \
| \
\ 3 \ | \
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\ Drill Bits \ | \
\
\ #21 \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Drill Bits \ | \
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\ #11 \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Drill Bits \ | \
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\ 1/4" \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Pin Punch \ | \
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\ 3/32” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Pin Punch \ | \
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\ 1/8” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Pin Punch \ | \
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\ 5/32” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Pin Punch \ | \
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\ 3/16” \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Chisel \ | \
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\ 1/4" \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Chisel \ | \
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\ 3/8” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Center Punch \ | \
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\ N/A \ | \
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\ Gen. \ | \
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\ 1 \ | \
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\ Automatic Center Punch \ | \
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\ N/A \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Hack Saw W/Blade \ | \
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\ Adjustable \ | \
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\ Gen. \ | \
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\ 1 \ | \
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\ Ball Peen Hammer \ | \
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\ 12 oz. \ | \
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\ Gen. \ | \
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\ 1 \ | \
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\ Plastic Tip Hammer \ | \
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\ 12 oz. \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Right Cut Aviation Snips \ | \
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\ N/A \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Left Cut Aviation Snips \ | \
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\ N/A \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Center Cut Aviation Snips \ | \
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\ N/A \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Slip Joint Pliers \ | \
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\ 6” \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Side Cut / Diagonal Pliers \ | \
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\ 6” \ | \
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\ Gen. \ | \
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\ 1 \ | \
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\ Needle nose Pliers \ | \
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\ 6” \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Duck Bill Pliers \ | \
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\ 6” \ | \
\
\ Gen. \ | \
| \
\ 1 \ | \
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\ Tongue and Groove Pliers \ | \
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\ 8” \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Needle Nose Vise Grip \ | \
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\ 6” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Standard Vise Grip \ | \
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\ 6” \ | \
\
\ Airframe \ | \
| \
\ 1 \ | \
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\ Snap Ring Pliers (Combination in/out-side) \ | \
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\ N/A \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Flat Bade Screw Driver \ | \
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\ 1/8” X 3” \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Flat Bade Screw Driver \ | \
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\ 1/4" X 2” \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Flat Bade Screw Driver \ | \
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\ 1/4" X 4” \ | \
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\ Gen. \ | \
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\ 1 \ | \
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\ Flat Bade Screw Driver \ | \
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\ 1/4" X 6” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Phillips Screw Driver \ | \
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\ #0 X 3” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Phillips Screw Driver \ | \
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\ #1 X 4” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Phillips Screw Driver \ | \
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\ #2 X 2” \ | \
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\ Airframe \ | \
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\ 1 \ | \
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\ Phillips Screw Driver \ | \
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\ #2 X 4” \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Allen Wrench Set \ | \
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\ .05-1/4” \ | \
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\ Gen. \ | \
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\ 1 \ | \
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\ Deep Aviation Spark Plug Socket \ | \
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\ 1/2" Dr. X 7/8” \ | \
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\ Pwrplt. \ | \
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\ 1 \ | \
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\ Socket Adaptor \ | \
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\ 3/8” Dr. F X 1/2" Dr. M \ | \
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\ Pwrplt. \ | \
| \
\ 1 \ | \
\
\ Combination Square \ | \
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\ 12” \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Protractor \ | \
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\ N/A \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Feeler Gauge (offset) \ | \
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\ To .035” \ | \
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\ Gen. \ | \
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\ 1 \ | \
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\ Scribe \ | \
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\ 6” \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Measuring Tape \ | \
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\ 12’ \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Dividers \ | \
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\ 6” \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Steel Rule \ | \
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\ 6” in 64ths / 100ths \ | \
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\ Gen. \ | \
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\ 1 \ | \
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\ Mechanical Fingers \ | \
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\ N/A \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Magnetic Pick-up Tool \ | \
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\ N/A \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Inspection Mirror \ | \
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\ N/A \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Sealed Beam Flashlight \ | \
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\ N/A \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Multi-meter (W / Continuity & Temp. Probe) \ | \
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\ N/A \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Tool Box (W / Drawers) Roll Away Pref. \ | \
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\ N/A \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Leather Gloves (Utility) \ | \
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\ As needed \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Welding Goggles \ | \
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\ As needed \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ ANSI Approved Safety Glasses \ | \
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\ As needed \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Air Nozzle \ | \
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\ N/A \ | \
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\ Airframe \ | \
| \
\ 1 \ | \
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\ Protractor \ | \
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\ 180º \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Compass \ | \
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\ leaded \ | \
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\ Gen. \ | \
| \
\ 1 \ | \
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\ Dial Calipers \ | \
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\ 6” \ | \
\
\ Gen. \ | \
| \
\ 1 \ | \
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\ Ruler \ | \
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\ 12” \ | \
\
\ Gen. \ | \
| \
\ 1 \ | \
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\ Calculator (Model TI-30XA) Pref. \ | \
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\ Batt. Pwr. \ | \
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\ Gen. \ | \
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Syllabus Created on:
11/30/-1 12:00 AM
Last Edited on:
11/30/-1 12:00 AM