Thermal Cutting II Syllabus for 2013-2014
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Course Information

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Course

WLDG-1374-001 Thermal Cutting II

Prerequisites

WLDG 1373

Course Description

Instruction and practice of equipment inspection, maintenance, repair and set up for manual plasma arc cutting (PAC) and manual air carbon arc cutting (CAC-A). Instruction and practice in the production of cuts on carbon steel, stainless steel and aluminum using PAC equipment. Instruction and practice cutting, scarfing and gouging carbon steel using CAC-A equipment. Instruction and practice welding carbon steel using oxyfuel equipment. Practice and production of assemblies and coupons to be examined and tested according to Section 8 AWS SENSE QC10.  

Student Resources Student Resources Website

Department Expectations

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Occupational License Disclaimer

Hours

(3 sem hrs; 2 lec, 3 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

\ WELDING SKILLS, 4th Edition [Textbook]

\ ISBN #978-0-8269-2992-1

\ WELDING SKILLS, 4th Edition [Workbook]

\ ISBN #978-0-8269-2993-8

\  

Supplies

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• \ Bibs or Sleeves
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• \ Gloves
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• \ Head Covering, e.g. Welding Cap or Cotton Head Coverings
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• \ Heavy Denim or Wool Shirts
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• \ Jeans, Wool Pants, Coveralls or Overalls
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• \ Leath

  Student Performance

  \ Thermal Cutting II

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  • \ Prepares time or job cards, reports or records.
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  • \ Performs housekeeping duties.
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  • \ Follows verbal instructions to complete work assignments.
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  • \ Follows written instructions to complete work assignments.
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  • \ Performs safety inspections of manual PAC (plasma arc cutting) and CAC-A (air carbon arc cutting) equipment and accessories.
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  • \ Makes minor external repairs to manual PAC and CAC-A equipment and accessories.
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  • \ Sets up for manual PAC operations on carbon steel, austenitic stainless steel and aluminum.
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  • \ Operates manual PAC  equipment on carbon steel, austenitic stainless steel and aluminum.
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  • \ Performs straight, square edge cutting operations in the flat and horizontal positions on carbon steel, austenitic stainless steel and aluminum.
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  • \ Performs shape, square edge cutting operations in the flat and horizontal positions on carbon steel, austenitic stainless steel and aluminum.
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  • \ Sets up for manual CAC-A scarfing and gouging operations on carbon steel.
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  • \ Operates manual CAC-A equipment on carbon steel.
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  • \ Performs scarfing and gouging operations to remove base and weld metal in the flat and horizontal positions on carbon steel.
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  Students Rights and Responsibilities

  Student Rights and Responsibilities

  Log in using the AC Connect Portal

  In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

  If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

  Expected Student Behavior

  \ \ \ \ \ \

  \ \ Notebook & Class Equipment \ \ Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list. \ \   \ \ Shop Policy \ \ Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area. \ \   \ \ Tools, Equipment, and Clothing \ \ Students shall wear appropriate clothing to perform any work task assigned. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment may count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool. \ \   \ \ Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed! \ \   \ \ All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately. \ \   \

  Grading Criteria

  Students should complete all projects and performance tests at the REQUIRED PROFESSIONAL LEVEL.  They will be scored on neatness, completeness, procdure, professionalism, attitude, attendance and punctuality, shop cleanup, and SAFETY PRACTICES.

  Attendance/Participation            20 pts/session possible            15 sessions            300 pts. possible

  Projects/Performance                20 pts/session possible            15 sessions            300 pts. possible

  Homework/Exam                                                                                                  150 pts. possible

  Plasma Arc Performance Test                                                                                125 pts. possible

  Air Carbon Arc Performance Test                                                                            125 pts. possible

                                                                                            TOTAL                       1000 pts. possible

   

         >92%--------A

         85-92%-----B

         77-84%-----C

         70-76%-----D

         <70%--------F

  Attendance

  \ Attendance in class and lab participation is regarded as a requirement and an obligation for learning.  Starting with the second absence, each absence will lower the final grade by three (3) points.  Four (4) or more absences may result in a failing grade.  Being tardy three (3) times will equal one (1) absence.  Leaving early equals one (1) absence.  It is the responsibility of the student to make up any work missed due to absences and to gain missed lecture information through outside reading and/or notes from classmates. 

  Calendar

  \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \

  \ \ Class Meeting 1 \ \ Class orientation, discuss syllabus, prepare time cards, assign equipment lockers \ \   \	\ \ Class Meeting 2 \ \ Review shop safety \ \ Discuss requirements/specifications as applied to manual plasma arc cutting. \
  \ \ Class Meeting 3 \ \ Check out equipment/supplies \ \ Perform safety inspection of manual PAC equipment and begin set up and practice welds. \	\ \ Class Meeting 4 \ \ Continue manual PAC practice welds \
  \ \ Class Meeting 5 \ \ Continue practice welds using flat and horizontal positions \ \   \	\ \ Class Meeting 6 \ \ Continue practice welds using flat and horizontal positions and straight, square edge cutting \
  \ \ Class Meeting 7 \ \ Continue practice welds using flat and horizontal positions and shape, square edge cutting \ \   \	\ \ Class Meeting 8 \ \ Finish manual PAC practicing and check in equipment \
  \ \ Class Meeting 9 \ Discuss requirements/specifications as applied to manual air carbon arc cutting.\ \   \	\ \ Class Meeting 10 \ \ Check out equipment/supplies \ Perform safety inspection of manual CAC-A equipment and begin set up and practice welds.
  \ \ Class Meeting 11 \ \ Continue manual CAC-A practice welds \ \   \	\ \ Class Meeting 12 \ \ Continue manual CAC-A practice welds in the flat and horizontal positions \
  \ \ Class Meeting 13 \ \ Perform scarfing and gouging operations to remove base \ \   \	\ \ Class Meeting 14 \ \ Perform scarfing and gouging operations to remove base and weld metal in flat and horizontal positions \
  \ \ Class Meeting 15 \ \ Review for final exam, shop clean up \ \   \	\ \ Class Meeting 16 \ \ Written final exam \

  Additional Information

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  Syllabus Created on:

  11/30/-1 12:00 AM

  Last Edited on:

  11/30/-1 12:00 AM