Flux Cored Arc Welding I (FCAW) Syllabus for 2013-2014
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Instructor Information

Office Location

Manufacturing Education Center 107J

Office Hours

Course Information

Recording Policy

Disability Statement

Any student who, because of a disabling condition, may require some special arrangements in order to meet course requirements should contact disAbility Services (Student Service Center room 119, phone 371-5436) as soon as possible.

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As a student you may experience a range of issues that can cause barriers to learning, such as strained relationships, increased anxiety, alcohol/drug problems, feeling down, difficulty concentrating and/or lack of motivation. These mental health concerns or stressful events may lead to diminished academic performance or reduce a student's ability to participate in daily activities. Amarillo College offers services to assist you with addressing these and other concerns you may be experiencing. If you or someone you know are suffering from any of the aforementioned conditions, you can learn more about the broad range of confidential mental health services available on campus by calling the AC Counseling Center at 806-371-5900. The AC Counseling Center website is https://www.actx.edu/counseling/ . Also, if you are in need of social services (affordable housing, utilities, transportation, food, clothing, childcare, medical/dental/vision, legal), please call the AC Advocacy & Resource Center at 806-371-5439. The AC Advocacy & Resource Center website is https://www.actx.edu/arc

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Administrative Drop Policy

N/A

Student Withdrawal Procedures

N/A

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The Amarillo College Privacy Policy is found at https://www.actx.edu/-amarillo-college-privacy-notice , and applies to all Amarillo College students.  If you have questions about this privacy statement or you believe that your personal information has been released without your consent, send email to humanresources@actx.edu .

Course

WLDG-2373-002 Flux Cored Arc Welding I (FCAW)

Prerequisites

WLDG 1377

Course Description

Instruction and practice of equipment inspection, maintenance, repair and set up for flux cored arc welding. Instruction and practice in the production of fillet and groove welds in all positions on carbon steel using gas shield, mixed gas shield and dual shield flux cored electrode. Practice and production of assemblies and coupons to be examined and tested according to Section 8 AWS SENSE QC10.  

Student Resources Student Resources Website

Department Expectations

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Occupational License Disclaimer

Hours

(3 sem hrs; 2 lec, 3 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

\ WELDING SKILLS, 4th Edition [Textbook]

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\ ISBN #978-0-8269-2992-1

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\ WELDING SKILLS, 4th Edition [Workbook]

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\ ISBN #978-0-8269-2993-8

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Supplies

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  • \ Bibs or Sleeves
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  • \ Gloves
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  • \ Head Covering, e.g. Welding Cap or Cotton Head Coverings
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  • \ Heavy Denim or Wool Shirts
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  • \ Jeans, Wool Pants, Coveralls or Overalls
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  • \ Leath

    Student Performance

    \ Flux Cored Arc Welding I

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    • \ Prepares time or job cards, reports or records.
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    • \ Performs housekeeping duties.
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    • \ Follows verbal instructions to complete work assignments.
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    • \ Follows written instructions to complete work assignments.
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    • \ Performs safety inspections of FCAW ewuipment and accessories.
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    • \ Makes minor external repairs to FCAW equipment and accessories.
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    • \ Sets up for FCAW-G/GM operations on carbon steel.
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    • \ Operates FCAW-G/GM equipment on carbon steel.
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    • \ Makes fillet welds in all positions on carbon steel.
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    • \ Makes groove welds in all positions on carbon steel.
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    • \ Passes FCAW-G/GM welder performance qualification test on carbon steel.
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    Students Rights and Responsibilities

    Student Rights and Responsibilities

    Log in using the AC Connect Portal

    In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

    If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

    Expected Student Behavior

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    \ Notebook & Class Equipment

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    \ Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list.

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    \ Shop Policy

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    \ Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area.

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    \ Tools, Equipment, and Clothing

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    \ Students shall wear appropriate clothing to perform any work task assigned. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment may count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool.

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    \ Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed!

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    \ All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately.

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    Grading Criteria

    \ Students should complete all projects and performance tests at the REQUIRED PROFESSIONAL LEVEL.  They will be scored on neatness, completeness, procedure, professionalism, attitude,attendance and punctuality, shop cleanup, and SAFETY PRACTICES.

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    \ Attendance/Participation            15 pts/session possible            15 sessions            225 pts. possible

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    \ Projects/Performance                15 pts/session possible            15 sessions            225 pts. possible

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    \ Homework/Exam                                                                                                  150 pts. possible

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    \ 2G Bend Test                                                                                                       200 pts. possible

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    \ 3G Bend Test                                                                                                       200 pts. possible

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    \                                                                                           TOTAL                      1000 pts. possible

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    \        >92%---------A

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    \        85-92%------B

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    \        77-84%------C

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    \        70-77%------D

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    \        <70%---------F

    Attendance

    \ Attendance in class and lab participation is regarded as a requirement and an obligation for learning.  Students will be allowed to make up two excused absences with the prior approval of the instructor.  Extra shop time as needed to complete projects can be arranged on a "space available" basis.  Must have approval of instructor.

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    Calendar

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    \ Class Meeting 1

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    \ Class orientation, welding safety, equipment setup and operation

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    \ Class Meeting 2

    \ Weld bead pads, 3/8" plate, flat position and horizontal position
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    \ Class Meeting 3

    \ Fillet welds (tee and lap), 3/8" plate, flat and horizontal
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    \ Class Meeting 4

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    \ Fillet welds (tee and lap), 3/8" plate, flat and horizontal

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    \ Class Meeting 5

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    \ Fillet welds (tee and lap), 3/8" plate, vertical uphill

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    \ Class Meeting 6

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    \ Fillet welds (tee and lap), 3/8" plate, vertical uphill

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    \ Class Meeting 7

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    \ Fillet welds (tee and lap), 3/8" plate, overhead

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    \ Class Meeting 8

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    \ Fillet welds (tee and lap), 3/8" plate, overhead

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    \ Class Meeting 9

    \ 3/8" plate, v-groove with backing, horizontal (2G)
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    \ Class Meeting 10

    \ 3/8" plate, v-groove with backing, horizontal (2G)
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    \ Class Meeting 11

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    \ 3/8" plate, v-groove with backing, vertical uphill (3G)

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    \ Class Meeting 12

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    \ 3/8" plate, v-groove with backing, vertical uphill (3G)

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    \ Class Meeting 13

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    \ 3/8" plate, v-groove with backing, overhead (4G)

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    \ Class Meeting 14

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    \ 3/8" plate, v-groove with backing, overhead (4G)

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    \ Written Exam

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    \ Class Meeting 15

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    \ (2G) and (3G) Guided Bend Tests

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    \ Class Meeting 16

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    \ Finish Bend Tests

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    Additional Information

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    Syllabus Created on:

    11/30/-1 12:00 AM

    Last Edited on:

    11/30/-1 12:00 AM