Shielded Metal Arc Welding III-Pipe (SMAW) Syllabus for 2014-2015
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Instructor Information

Course Information

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Course

WLDG-2379-001 Shielded Metal Arc Welding III-Pipe (SMAW)

Prerequisites

Prerequisite: WLDG 1376

Course Description

An introduction to the welding of pipe using the shielded metal arc welding process, to include the selection of equipment, electrodes and base materials. Emphasis will be placed on fit up, equipment set up, operation and qualifications. Position of welds will be 1G, 2G and 5G.

Student Resources Student Resources Website

Department Expectations

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Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

\ WELDING SKILLS, 4th Edition

\ ISBN #978-0-8269-2992-1

\ WELDING SKILLS WORKBOOK, 4th Edition

\ ISBN #978-0-8269-2993-8

Supplies

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• \ Bibs or Sleeves
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• \ Gloves
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• \ Head Covering, e.g. Welding Cap or Cotton Head Coverings
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• \ Heavy Denim or Wool Shirts
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• \ Jeans, Wool Pants, Coveralls or Overalls
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• \ Leath

  Student Performance

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  • \ Prepares time or job cards, reports or records.
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  • \ Performs housekeeping duties.
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  • \ Follows verbal instructions to complete work assignments.
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  • \ Follows written instructions to complete work assignments.
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  • \ Performs safety inspections of SMAW equipment and accessories.
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  • \ Makes minor external repairs to SMAW equipment and accessories.
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  • \ Sets up for SMAW operations on carbon steel.
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  • \ Operates SMAW equipment on carbon steel.
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  • \ Makes fillet welds in all positions on carbon steel.
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  • \ Makes groove welds in all positions on carbon steel.
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  • \ Passes SMAW welder performance qualification test (2G and 3G, uphill, limited thickness test plates) on carbon steel.
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  Students Rights and Responsibilities

  Student Rights and Responsibilities

  Log in using the AC Connect Portal

  In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

  If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

  Expected Student Behavior

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  \ \ Notebook & Class Equipment \ \ Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list. \ \   \ \ Shop Policy \ \ Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area. \ \   \ \ Tools, Equipment, and Clothing \ \ Students shall wear appropriate clothing to perform any work task assigned. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment may count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool. \ \   \ \ Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed! \ \   \ \ All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately. \ \   \

  Grading Criteria

  \ Students should complete all projects and the performance test at the REQUIRED PROFESSIONAL LEVEL.  They will be scored on neatness, completeness, procedure, professionalism, attitude, attendance and punctuality, shop cleanup,and SAFETY PRACTICES.

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  \ Attendance/Performance                20 pts/session possible                15 sessions              300 pts. possible

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  \ Projects/Performance                     20 pts/session possible                15 sessions              300 pts. possible

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  \ Homework/Exam                                                                                                             100 pts. possible   

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  \ Final--6G Bend Test                                                                                                         300 pts. possible

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  \                                                                                                TOTAL                             1000 pts. possible

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  \        >92%----------A

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  \        85-92%-------B

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  \        77-84%-------C

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  \        70-76%-------D

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  \        <70%----------F

  Attendance

  \ Attendance in class and lab participation is regarded as a requirement and an obligation for learning.  Students will be allowed to make up two excused absences with the prior approval of the instructor.  Extra shop time as needed to complete projects can be arranged on a "space available" basis.  Must have approval of instructor.

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  Calendar

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  \ \ Class Meeting 1  TENATIVE SCHEDULE \ \ Class orientation, welding safety, equipment setup and operation \	\ \ Class Meeting 2 \ Beveling, preparing, fitup, and tacking of weld joints
  \ \ Class Meeting 3 \ Open butt v-groove pipe, rolled (1G) position	\ \ Class Meeting 4 \ \ Open butt v-groove pipe, rolled (1G) position \
  \ \ Class Meeting 5 \ \ Open butt v-groove pipe, rolled (1G) position \	\ \ Class Meeting 6 \ \ Open butt v-groove pipe, pipe horizontal, fixed (5G) position \
  \ \ Class Meeting 7 \ \ Open butt v-groove pipe, pipe horizontal, fixed (5G) position \	\ \ Class Meeting 8 \ \ Open butt v-groove pipe, pipe horizontal, fixed (5G) position \ \ Written Exam \
  \ \ Class Meeting 9 \ \ Open butt v-groove pipe, pipe vertical, fixed (2G) position \	\ \ Class Meeting 10 \ \ Open butt v-groove pipe, pipe vertical, fixed (2G) position \
  \ \ Class Meeting 11 \ \ Open butt v-groove pipe, pipe vertical, fixed (2G) position \	\ \ Class Meeting 12 \ \ Open butt v-groove pipe, 45 degree fixed (6G) position \
  \ \ Class Meeting 13 \ \ Open butt v-groove pipe, 45 degree fixed (6G) position \	\ \ Class Meeting 14 \ \ Open butt v-groove pipe, 45 degree fixed (6G) position \
  \ \ Class Meeting 15 \ \ ASME Section 9 Guided Bend Test, (6G) position \	\ \ Class Meeting 16 \ \ Complete (6G) bend test \

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  Additional Information

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  Syllabus Created on:

  11/30/-1 12:00 AM

  Last Edited on:

  11/30/-1 12:00 AM