Gas Metal Arc Welding II (GMAW) (Spray Transfer) Syllabus for 2013-2014
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Instructor Information
Instructor
Jimmy Bradshaw (Curriculum Vitae)Phone
8063354364Office Location
Manufacturing Education Center 107JOffice Hours
Course Information
Recording Policy
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Any student who, because of a disabling condition, may require some special arrangements in order to meet course requirements should contact disAbility Services (Student Service Center room 119, phone 371-5436) as soon as possible.
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Administrative Drop Policy
N/A
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Course
WLDG-2377-004 Gas Metal Arc Welding II (GMAW) (Spray Transfer)
Prerequisites
WLDG 1377
Course Description
Continuation of WLDG 1377. Instruction and practice of equipment inspection, maintenance, repair and set up for gas metal arc welding. Instruction and practice in the production of fillet and groove welds in all positions on carbon steel using spray transfer. Practice and production of assemblies and coupons to be examined and tested according to Section 8 AWS SENSE QC10.
Student Resources Student Resources Website
Department Expectations
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Occupational License Disclaimer
Hours
(3 sem hrs; 2 lec, 3 lab)
Class Type
On Campus Course
Syllabus Information
Textbooks
\ WELDING SKILLS, 4th Edition [Textbook]
\\ ISBN #978-0-8269-2992-1
\\ WELDING SKILLS, 4th Edition [Workbook]
\\ ISBN #978-0-8269-2993-8
\\
Supplies
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- \ Bibs or Sleeves \
- \ Gloves \
- \ Head Covering, e.g. Welding Cap or Cotton Head Coverings \
- \ Heavy Denim or Wool Shirts \
- \ Jeans, Wool Pants, Coveralls or Overalls \
- \
Leath
Student Performance
\ Gas Metal Arc Welding II
\- \
- \ Prepares time or job cards, reports or records. \
- \ Performs housekeeping duties. \
- \ Follows verbal instructions to complete work assignments. \
- \ Follows written instructions to complete work assignments. \
- \ Sets up GMAW (spray) operations on carbon steel. \
- \ Operates GMAW (spray) equipment on carbon steel. \
- \ Makes fillet welds in the 1F and 2F positions on carbon steel. \
- \ Makes groove welds in the 1G position on carbon steel. \
- \ Passes GMAW (spray) welder performance qualification test on carbon steel. \
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Students Rights and Responsibilities
Student Rights and ResponsibilitiesLog in using the AC Connect Portal
In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .
If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".
Expected Student Behavior
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\ \ \\ \\ Notebook & Class Equipment
\\ Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list.
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\\ Shop Policy
\\ Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area.
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\\ Tools, Equipment, and Clothing
\\ Students shall wear appropriate clothing to perform any work task assigned. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment may count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool.
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\\ Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed!
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\\ All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately.
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\Grading Criteria
\ Students should complete all projects and performance at the REQUIRED PROFESSIONAL LEVEL. They will be scored on neatness, completeness, procedure, professionalism, attitude, attendance and punctuality, shop cleanup, and SAFETY PRACTICES.
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\\ Attendance/Participation 10 pts/session 15 sessions 150 pts. possible
\\ Shop Performance 20 pts/session 15 sessions 300 pts. possible
\\ Homework/Tests 300 pts. possible
\\ Final Bend Test 250 pts. possible
\\ TOTAL 1000 pts. possible
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\\ >92%----------A
\\ 85-92%-------B
\\ 77-84%-------C
\\ 70-76%-------D
\\ <70%----------F
Attendance
\ Attendance in class and lab participation is regarded as a requirement and an obligation for learning. Students will be allowed to make up two excused absences with the prior approval of the instructor. Extra shop time as needed to complete projects can be arranged on a "space available" basis. Must have approval of instructor.
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Calendar
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\\ \\ \\ Class Meeting 1 TENATIVE SCHEDULE
\\ Class orientation, welding safety, equipment setup and operation
\\ \\ Class Meeting 2
\ 3/8" steel plate, open v-groove weld, overhead (4G)\ \\ \\ Class Meeting 3
\ 3/8" steel plate, open v-groove weld, overhead (4G)\ \\ Class Meeting 4
\\ Open v-groove pipe weld, rolled (1G)
\\ \\ \\ Class Meeting 5
\\ Open v-groove pipe weld, rolled (1G)
\\ \\ Class Meeting 6
\\ Open v-groove pipe weld, pipe horizontal fixed (5G)
\\ \\ \\ Class Meeting 7
\\ Open v-groove pipe weld, pipe horizontal fixed (5G)
\\ \\ Class Meeting 8
\\ Open v-groove pipe weld, 45 deg fixed (6G)
\\ \\ \\ Class Meeting 9
\ Open v-groove pipe weld, 45 deg fixed (6G)\ \\ Class Meeting 10
\ Open v-groove pipe weld, 45 deg fixed (6G)\ \\ \\ Class Meeting 11
\\ Guided bend test, (6G) open v-groove pipe weld
\\ \\ Class Meeting 12
\\ Flat fillet weld, GMAW Spray Arc
\\ \\ \\ Class Meeting 13
\\ Horizontal fillet weld, GMAW Spray Arc
\\ \\ Class Meeting 14
\\ 3/8" Flat v-groove weld (1G) with backing, GMAW Spray Arc
\\ \ \\ \\ Class Meeting 15
\\ 3/8" Flat v-groove weld (1G) with backing, GMAW Spray Arc
\\ Written Exam
\\ \\ Class Meeting 16
\\ Guided bend test, (1G) Spray Arc
\\
Additional Information
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Syllabus Created on:
11/30/-1 12:00 AM
Last Edited on:
11/30/-1 12:00 AM