Special Topics in Fasteners Syllabus for 2013-2014
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Course

AERM-1391-001 Special Topics in Fasteners

Prerequisites

Course Description

The inspection and repair of metal and composite structures including forming, layout of metal and selection, installation and removal of special fasteners. Fabrication and installation of peelable, brass, phenolic and fiberglass shims will be covered.

Student Resources Student Resources Website

Department Expectations

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Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

\ Aircraft Structural Technician                                          Avotek            ISBN #     0-9708109-0-3

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\ Aircraft Structural Technician-Student Workbook       Avotek            ISBN #     1-933189-11-8

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\ Aviation Mechanics Handbook                                       ASA                ISBN #     1-56027-518-9

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\ Dictionary of Aeronauntical Terms                                 ASA                ISBN #     1-56027-287-2

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\ General Test Guide                                                           Avotek           ISBN #      1-933189-03-7

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\ Airframe Test Guide                                                          Avotek           ISBN #      1-933189-04-5

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\ Federal Aviation Advisory Circular  (43.13-1B / 2A )     F.A.A.             Federal Document        Online with F.A.A.

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\ Federal Aviation Advisory Circular  (65-9A)                   F.A.A.             Federal Document         Online with F.A.A.

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Supplies

\ 1      Three Ring Notebook  2.5 " min.

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\ 1      2 GB Flash Drive / Jump Drive

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\ 1      12 Inch Mechinist Scale with 1/100 th. per inch scale<

Student Performance

\ A course in the inspection and repair of metal and composite structures including forming, layout of metal, and selection, installation and removal of special fasteners.  Fabrication and installation of peelable, brass, phenolic and fiberglass shims will be covered.

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\ Upon successful completioin of this course of study the student shall:

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\ 1.  Understand the concepts of fasteners used in aviation and the applications to the aviation industry.

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\ 2.  Apply a basic knowledge of the use of a machinists scale, dial caliper and micrometer.

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\ 3.  Apply an understanding of fractions and decimals.

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\ 4.  Apply safety concepts and rules when working with air tools and other shop equipment.

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\ 5.  Identify types of aircraft fasteners and applications.

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\ 6.  Demonstrate the installation of fasteners.

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\ 7.  Perform a basic knowledge of fastener removal in the aviation industry.

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\ 8.  Identify shim materials and perform shim installation.

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\ 9.  Understand the use of blind type (cherry) rivets, hi-shear rivets, and miscellaneous type fasteners as directed.

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

All students are expected to act in a professional manner.

Students must come to class wearing the appropriate AC uniform shirts.

Students MUST wear safety glasses in the shop/lab.

No cell phones are to be in use during class unless requested by Instructor.

Students will be respectful of other classes being conducted in the building, respectful of their peers, and of the instructor.

Students are expected to dress appropriately (shirts tucked in, no profanity on clothing, no holes in clothing) and clothing must appear to be laundered regularly.

Grading Criteria

\ 1,000 Point System

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\ Quizzes                                100 Points

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\ Major Exams                         300 Points

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\ Projects and Lab                    200 Points

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\ Notebook                              100 Points

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\ Attendance / Work Ethics       100 Points

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\ Final Exam                            200 Points

Attendance

\ This course meets twice each week on Monday and Wednesday for eight weeks.  Each class meets up to four hours per class period.  Each class is subject to lab availability, lab materials and supplies.  Attendance is required and is counted as ten percent of your total grade.

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\ Sleeping in class is counted as NON-ATTENDANCE.

Calendar

\ Eight Week Course:

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\ WEEK One:

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\ Class 1         Introduction to aircraft structures

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\ Class 2         Materials and fasteners

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\ Week Two

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\ Class 1         Safety Policies and proceedures used aviation

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\ Class 2         F.A.A. aircraft failures, Exam # 1

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\ Week Three

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\ Class 1         Safety Wire, Cotter Pins, and Rivets

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\ Class 2         Turnbuckles safety proceedures and installation, Exam # 2

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\ Week Four

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\ Class 1          Basic Aircraft Fasteners

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\ Class 2          Aircraft Hardware

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\ Week Five

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\ Class 1          Aircraft Hardware continued

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\ Class 2          Aircraft Hardware continued,  Exam # 3

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\ Week Six

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\ Class 1           Mini Mark IV, Hi-Loc, Hi-Lite, Potted Inserts, EXAM # 2

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\ Class 2           Special Composite Fasteners

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\ Week Seven

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\ Class 1           Univerisal rivet removal and installation proceedures

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\ Class 2           PRE-FINAL EXAM # 3,  Course Notebooks Due

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\ Week Eight

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\ Class 1          Notebook Due and Course review

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\ Class 2          Final Exam

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Additional Information

All Shop / Lab  conduct requirements are posted for students in the class and labs.

The Amarillo College Technical Education CODE OF PROFESSIONAL CONDUCT is expected to be followed by each student.

Syllabus Created on:

11/30/-1 12:00 AM

Last Edited on:

11/30/-1 12:00 AM