Thermal Cutting II Syllabus for 2013-2014
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Instructor Information

Course Information

Recording Policy

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Any student who, because of a disabling condition, may require some special arrangements in order to meet course requirements should contact disAbility Services (Student Service Center room 119, phone 371-5436) as soon as possible.

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As a student you may experience a range of issues that can cause barriers to learning, such as strained relationships, increased anxiety, alcohol/drug problems, feeling down, difficulty concentrating and/or lack of motivation. These mental health concerns or stressful events may lead to diminished academic performance or reduce a student's ability to participate in daily activities. Amarillo College offers services to assist you with addressing these and other concerns you may be experiencing. If you or someone you know are suffering from any of the aforementioned conditions, you can learn more about the broad range of confidential mental health services available on campus by calling the AC Counseling Center at 806-371-5900. The AC Counseling Center website is https://www.actx.edu/counseling/ . Also, if you are in need of social services (affordable housing, utilities, transportation, food, clothing, childcare, medical/dental/vision, legal), please call the AC Advocacy & Resource Center at 806-371-5439. The AC Advocacy & Resource Center website is https://www.actx.edu/arc

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Administrative Drop Policy

N/A

Student Withdrawal Procedures

N/A

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Course

WLDG-1374-001 Thermal Cutting II

Prerequisites

WLDG 1373

Course Description

Instruction and practice of equipment inspection, maintenance, repair and set up for manual plasma arc cutting (PAC) and manual air carbon arc cutting (CAC-A). Instruction and practice in the production of cuts on carbon steel, stainless steel and aluminum using PAC equipment. Instruction and practice cutting, scarfing and gouging carbon steel using CAC-A equipment. Instruction and practice welding carbon steel using oxyfuel equipment. Practice and production of assemblies and coupons to be examined and tested according to Section 8 AWS SENSE QC10.  

Student Resources Student Resources Website

Department Expectations

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Occupational License Disclaimer

Hours

(3 sem hrs; 2 lec, 3 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

\ WELDING SKILLS, 4th Edition [Textbook]

\ ISBN #978-0-8269-2992-1

\ WELDING SKILLS, 4th Edition [Workbook]

\ ISBN #978-0-8269-2993-8

\  

Supplies

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• \ Bibs or Sleeves
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• \ Gloves
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• \ Head Covering, e.g. Welding Cap or Cotton Head Coverings
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• \ Heavy Denim or Wool Shirts
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• \ Jeans, Wool Pants, Coveralls or Overalls
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• \ Leath

  Student Performance

  \ Thermal Cutting II

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  • \ Prepares time or job cards, reports or records.
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  • \ Performs housekeeping duties.
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  • \ Follows verbal instructions to complete work assignments.
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  • \ Follows written instructions to complete work assignments.
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  • \ Performs safety inspections of manual PAC (plasma arc cutting) and CAC-A (air carbon arc cutting) equipment and accessories.
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  • \ Makes minor external repairs to manual PAC and CAC-A equipment and accessories.
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  • \ Sets up for manual PAC operations on carbon steel, austenitic stainless steel and aluminum.
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  • \ Operates manual PAC  equipment on carbon steel, austenitic stainless steel and aluminum.
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  • \ Performs straight, square edge cutting operations in the flat and horizontal positions on carbon steel, austenitic stainless steel and aluminum.
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  • \ Performs shape, square edge cutting operations in the flat and horizontal positions on carbon steel, austenitic stainless steel and aluminum.
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  • \ Sets up for manual CAC-A scarfing and gouging operations on carbon steel.
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  • \ Operates manual CAC-A equipment on carbon steel.
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  • \ Performs scarfing and gouging operations to remove base and weld metal in the flat and horizontal positions on carbon steel.
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  Students Rights and Responsibilities

  Student Rights and Responsibilities

  Log in using the AC Connect Portal

  In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

  If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

  Expected Student Behavior

  Notebook & Class Equipment Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list.   Shop Policy Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area.   Tools, Equipment, and Clothing Students shall wear appropriate clothing to perform any work task assigned. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment may count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool.   Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed! All Welding Students are expected to follow the Amarillo Technical Education Code of Professional Conduct Amarillo College Technical Education Code of Professional Conduct Amarillo College has the responsibility to provide you with the education, training and "hands on" practice to become a professional in your chosen field.  The instruction, equipment, facilities and apparatus are provided for your use.  Studying, practicing and learning are required by you. As a participating student in Amarillo College Technical Programs, you will be expected to act, perform and train in a professional manner.  The following rules and guidelines are to be followed by everyone.   Attendance: Unless it is an emergency, it is highly recommended that you do not miss class. Recovery of missed information will be the responsibility of the student. Class begins at the scheduled time. If you are not in your seat in class or at the designated location during laboratory exercises, you will be counted as tardy. The student will be required to show an acceptable understanding of the topic(s) covered during their absence . Check syllabus for your instructor's policy regarding attendance.   Professional Attire: Every student will be required to wear an approved AC logo shirt to both class and lab. Shirts must be ordered through your advisor during the registration period. It is recommended that each student purchase one shirt for every class in which they are registered. Pants will be: clean and well maintained no large rips or tears held at the waist (i.e no sagging) blue jeans or long pants  (no sweats/exercise pants) have no hanging chains/loose strings (safety issue) You are expected to reflect the dignity, pride and respectfulness of an industry professional.  As a representative of Amarillo College's Technical Education Program you shall wear your AC logo shirt while in the classroom and on the training field or in the laboratory . There will be no caps, hats, bandanas, beanies, or hoods allowed to be worn in the classroom. Lab attire will be determined by your instructor . Please check your syllabus . Your Personal Protective Equipment (PPE) shall be worn when indicated by the instructor in charge during any training, field, or laboratory exercises .  It is your responsibility to keep your equipment clean and in good shape.   Required professional attire is mandatory for class and laboratory participation .   Tools I  Equipment I Books I Supplies I  PPE: You must show up to class with the required list of tools/equipment/books/supplies/PPE listed on your syllabus in order to be allowed to participate and earn credit for the day.   Conduct: Due to the importance of maintaining a safe atmosphere in the training field/laboratory environment as well as in the classroom, any disruptive behavior will not be tolerated . All students are expected to be respectful, courteous, attentive and quiet in order to support the learning environment. There shall be no smoking except in designated areas and during designated breaks. Students shall refrain from the use of abusive or slanderous language.  There is to be no horseplay, fighting, harassment or misconduct by anyone . Any student who uses, has in their possession, or is under the influence of illegal drugs or alcohol on campus or at the training field will immediately be turned over to the campus police for appropriate action.  This will be a ZERO tolerance policy with immediate steps taken toward withdrawal from Amarillo College . Anyone who is caught cheating on an exam or quiz will immediately be excused from class and not allowed to return.  This is an Amarillo College rule and will be strictly enforced.  This applies to plagiarism as well.   Electronic Devices: All electronic devices which produce audible sounds must be silenced during class and on the laboratory/training field.  All visual slides and materials are the property of the instructor and may be copyright protected, hence no photocopy is allowed. See the syllabus for your instructor's policy on this matter.   Grievances: Any student who feels that there is a conflict with a course instructor should first make every effort to resolve that matter with the instructor.  If you are unable to resolve differences then you should seek resolution from the immediate supervisor of the instructor or the course coordinator.   NOTE:     Compliance with the Amarillo College Technical Education Code of Professional Conduct is mandatory for class participation.   All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately.

  Grading Criteria

  \ Students should complete all projects and performance tests at the REQUIRED PROFESSIONAL LEVEL.  They will be scored on neatness, completeness, procdure, professionalism, attitude, attendance and punctuality, shop cleanup, and SAFETY PRACTICES.

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  \ Attendance/Participation            20 pts/session possible            15 sessions            300 pts. possible

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  \ Projects/Performance                20 pts/session possible            15 sessions            300 pts. possible

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  \ Homework/Exam                                                                                                  150 pts. possible

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  \ Plasma Arc Performance Test                                                                                125 pts. possible

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  \ Air Carbon Arc Performance Test                                                                            125 pts. possible

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  \                                                                                           TOTAL                       1000 pts. possible

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  \        >92%--------A

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  \        85-92%-----B

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  \        77-84%-----C

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  \        70-76%-----D

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  \        <70%--------F

  Attendance

  \ Attendance in class and lab participation is regarded as a requirement and an obligation for learning.  Starting with the second absence, each absence will lower the final grade by three (3) points.  Four (4) or more absences may result in a failing grade.  Being tardy three (3) times will equal one (1) absence.  Leaving early equals one (1) absence.  It is the responsibility of the student to make up any work missed due to absences and to gain missed lecture information through outside reading and/or notes from classmates. 

  Calendar

  \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \

  \ \ Class Meeting 1 \ \ Class orientation, discuss syllabus, prepare time cards, assign equipment lockers \ \   \	\ \ Class Meeting 2 \ \ Review shop safety \ \ Discuss requirements/specifications as applied to manual plasma arc cutting. \
  \ \ Class Meeting 3 \ \ Check out equipment/supplies \ \ Perform safety inspection of manual PAC equipment and begin set up and practice welds. \	\ \ Class Meeting 4 \ \ Continue manual PAC practice welds \
  \ \ Class Meeting 5 \ \ Continue practice welds using flat and horizontal positions \ \   \	\ \ Class Meeting 6 \ \ Continue practice welds using flat and horizontal positions and straight, square edge cutting \
  \ \ Class Meeting 7 \ \ Continue practice welds using flat and horizontal positions and shape, square edge cutting \ \   \	\ \ Class Meeting 8 \ \ Finish manual PAC practicing and check in equipment \
  \ \ Class Meeting 9 \ Discuss requirements/specifications as applied to manual air carbon arc cutting.\ \   \	\ \ Class Meeting 10 \ \ Check out equipment/supplies \ Perform safety inspection of manual CAC-A equipment and begin set up and practice welds.
  \ \ Class Meeting 11 \ \ Continue manual CAC-A practice welds \ \   \	\ \ Class Meeting 12 \ \ Continue manual CAC-A practice welds in the flat and horizontal positions \
  \ \ Class Meeting 13 \ \ Perform scarfing and gouging operations to remove base \ \   \	\ \ Class Meeting 14 \ \ Perform scarfing and gouging operations to remove base and weld metal in flat and horizontal positions \
  \ \ Class Meeting 15 \ \ Review for final exam, shop clean up \ \   \	\ \ Class Meeting 16 \ \ Written final exam \

  Additional Information

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  Syllabus Created on:

  11/30/-1 12:00 AM

  Last Edited on:

  11/30/-1 12:00 AM