Advanced Composite Repair Syllabus for 2014-2015
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Instructor Information

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Disability Statement

Any student who, because of a disabling condition, may require some special arrangements in order to meet course requirements should contact disAbility Services (Student Service Center room 119, phone 371-5436) as soon as possible.

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As a student you may experience a range of issues that can cause barriers to learning, such as strained relationships, increased anxiety, alcohol/drug problems, feeling down, difficulty concentrating and/or lack of motivation. These mental health concerns or stressful events may lead to diminished academic performance or reduce a student's ability to participate in daily activities. Amarillo College offers services to assist you with addressing these and other concerns you may be experiencing. If you or someone you know are suffering from any of the aforementioned conditions, you can learn more about the broad range of confidential mental health services available on campus by calling the AC Counseling Center at 806-371-5900. The AC Counseling Center website is https://www.actx.edu/counseling/ . Also, if you are in need of social services (affordable housing, utilities, transportation, food, clothing, childcare, medical/dental/vision, legal), please call the AC Advocacy & Resource Center at 806-371-5439. The AC Advocacy & Resource Center website is https://www.actx.edu/arc

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Course

AERM-2359-001 Advanced Composite Repair

Prerequisites

Prerequisite: AERM 1354 or instructor consent

Course Description

An advanced study and practical application of composite repair, processes and tooling. Includes complex repair and manufacturing techniques.  

Student Resources Student Resources Website

Department Expectations

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Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

Manufacturing Students:  Due to this program's schedule, do not purchase books until the instructor review the syllabus.

Essentials of Advanced Composite Fabrication & Repair        ASA         ISBN #   978-1-56027-752-1

Dictionary of Aeronautical Terms                                              ASA         ISBN #  1-56027-287-2

Aviation Mechanics Handbook                                                  ASA         ISBN # 1-56027-518-9

Federal Avation Advisory Circular (43.13-1B / 2B)                   Federal Document       F.A.A.         Online at WWW.FAA.GOV

Supplies

Lab Coat

Lab Gloves with rubber coating

Hearing protection

Safety Glasses

2 GB Flash Drive  / Jump Drive

Magnifying Glass

Dust Mask with one way vent

12 inch Machinist Scale with 1/100 th. sc

Student Performance

Create examples of composite components using various fiber and resin science combinations related to advanced composite repair and manufacturing; use different methodologies in fabrication of repair and manufacturing tooling; re-create the geometry of damaged contoured surfaces; use various methods of alternative heat sources for curing; and analyze the relationship between the cure temperature and the placement of thermocouples in order to determine the integrity of repair.  Learn to operate an autoclave for composite manufacturing.

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

\ Students are expected to act in a professional manner.

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\ Students are to abide by the posted class and lab policies and procedures.

Grading Criteria

A.     Grade points are assigned according to the performance of a student in each course as dictated by industry as follows:

A       -       Excellent performance         (100 - 90) = 4.00 grade points

B       -       Above job entry level             (89 - 80) = 3.00 grade points

C       -       Minimum requirement            (79 - 70) = 2.00 grade points

F        -       Below job entry level             (69 -  0) = 0    grade points

B.     Other performance indicators may be assigned in place of grades as follows:

CR    -       Credit for Transfer, Advance Standing, Testing Out. 

Testing out must meet the requirement of Federal Aviation Regulation; Part 147.

I        -       Incomplete

W      -       Withdrew from Course/Program

Au -   No Grade Points or Grade Computed

S        -       Satisfactory (Continuing Education)

U       -       Unsatisfactory (Continuing Education)

C.     Weighted Grade is calculated as follows:

  1. Theory Average (average of exams and final exam)  1/3 of final grade
  2. Shop Average (average of projects)                          1/3 of final grade
  3. Quiz Average (average of quizzes)                            1/3 of final grade

D.      Testing

  1. Each exam may be retaken only once (including regular and final exams.)
  2. The maximum recorded grade on any exam retake will be 70%.
  3. There will be no retake of failed daily quizzes.
  4. All tests and projects will be completed or made up in the semester in which they occur.

NOTE:  Final grade determination for academic courses will have a numerical grade.

Final grade determination for continuing education courses will have a letter grade.

Attendance

\ Attendance is ten percent of the total course grade.

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\ Sleeping in class is not permitted and is counted as NON-ATTENDANCE

Calendar

This Course is Eight Weeks in length.

10/21 to 12/11/2014 

Tuesdays and Thursdays from  1730hr to 2200hrs (5:30 to 10pm)  Note: the class may change to facilitate work schedules.

Class 1     Aircraft Structures

Class 2     History of Composite Materials

Class 3     Safety issues working with composite materials

Class 4     Safety issues  continued.   EXAM # 1

Class 5     Composite materials and Lab Projects

Class 6     Composite manufacturing, Vacuum bagging

Class 7     Assignments, Composite materials, Curing Cycles,

Class 8     Reading assignments and research projects.  EXAM # 2

Class 9     Composite repairs & materials, Thermocouples , Heat Blankets

Class 10    Drilling composite materials

Class 11    Composite materials & Composite Fasteners

Class 12    Fastener removal and installation

Class 13    Composite materials and fasteners continued.  EXAM # 3

Class 14    Exploring autoclave operation, Course Notebooks are due.

Class 15    Course Note Books are returned  and Course Review.

Class 16    Final Exam

Additional Information

\ Course notebook requirements will be presented to students at the first class meeting and reviewed.

Syllabus Created on:

11/30/-1 12:00 AM

Last Edited on:

11/30/-1 12:00 AM