Introduction to Industrial Maintenance Syllabus for 2014-2015
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Instructor Information

Office Location

Manufacturing Education Center 107K

Office Hours

Course Information

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Course

INMT-1305-011 Introduction to Industrial Maintenance

Prerequisites

Prerequisite: ETWR 1391 and MCHNÂ 1343

Course Description

Basic mechanical skills and repair techniques common to most fields of industrial maintenance. Topics include application of precision measuring instruments and general safety rules common in industry, including lock-out/tag-out. Practice of basic layout and piece part measurement while using standard measuring tools is also emphasized.

Student Resources Student Resources Website

Department Expectations

Occupational License Disclaimer

Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

HANDYMAN~IN~YOUR~POCKET

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Young/Glover

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Published by Sequoia

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ISBN: 1-885071-29-9

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Starrett Tools and Rules of Precision Measurements. Free PDF Loaded into content folder in class.

Supplies

INMT-1305 Toolkit #03 may be purchased through Amarillo College Bookstore. This kit will contain both tools and materials required for class. Or you may already have, or choose to purchase all of following the tools yours

Student Performance

Identify various types of fasteners common to industrial maintenance; utilize various hand and power tools; utilize precision measuring instruments; and demonstrate proper lock-out/tag-out procedures.

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Textbook,Workbook,Notebook & Class Equipment

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Students are required to have the specified tool-kit or tools for this class, no later than the second class session. Students are required to take notes during class, these notes may be used during test

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Safety Policy, PPE and attendance.

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Safety is everyone's job,and it starts before you enter the shop area. Shop/Lab settings have has rotating machinery,high voltage electrical equipment,hot metal,sharp metal and chemicals,all of which can harm or even kill you.Professionlism is another habit that all of us must excel at. That is why the rules described below are needed.

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Rule#1. All students are required to have signed the attendance sheet and be setting at table at the start of class.

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Rule#2. No headgear of any type are allowed in classroom, hats or caps may be worn in lab.

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Rule#3. Instructor will set break time for class. When break is over all students must be back at work assignments.

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Rule#4. All students will participate in clean up.

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Rule#5. All students will respect other student and instructors.

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Rule#6. No food or drink in shop.

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Rule#7. If you make a mess you clean it up.

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Rule#8. Students will have all required tools and classroom materials each day class meets.

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Rule#9. No tobacco products of any type will be used in classroom or lab.

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Rule#10. Only Safety glasses' with side shields, that meet or exceed ANSI Z87.1 spec will be allowed.

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Rule#11. Only long pants are allowed. No baggy pants,pants that allow body parts to be exposed, or torn pants.

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Rule#12. Only College approved short sleeved or long sleeved shirts rolled up past the elbow are allowed in both the classroom and lab. These shirts must be buttoned and tucked into pants.

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Rule#13. No open toed shoes of any type are allowed either in classroom or on shop floor,students should wear work boots or work shoes.

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Rule#14. Hair over shoulder length needs to be secured safely with a hat, cap or hairnet.

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Rule#15. No necklaces, bracelets, dangling earrings, rings or watches are to be worn in shop.

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Rule#16. No horseplay of any type will be tolerated.

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Rule#17. Vandalism or theft will not be tolerated.

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Rule#18. Any student under the influence of drugs or alcohol.

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Failure to comply with rules #1 thru #9 will be entered as zero on the grading rubric for each offence this may result in the student failing the class.

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Failure to comply with rules#10 thru #16. Will result in the following listed below.

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First offense. The student will receive a written reprimand from instructor and be removed from that class, recieving no points for that day. Any quizzes or test that occur during that class cannot be made up and will counted as zero points.

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Second offense. The student will be suspended from the class for the remainder of the semester and receive a FAILING grade for that class.

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Failure to comply with rules #17 thru #19 will result in campus police being called to deal with student. The student offender will be immediately suspended from the class for the remainder of the semester and receiving a FAILING grade for that class. Depending on severity of offence the student my be suspended from the college.

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Tools, Equipment,

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Tools and equipment specified for this class and any recommended preliminary class in the Techinical Education Core should be purchased through the bookstore or you may purchase them by yourself, these tools and tooling have been choosen by the instructor for their quality and usefulness in helping the student to complete their required projects, within a set time limit and specified degree of accuracy. Any subsitutions by the students for a tool of lesser quality, is at the students own risk. Failure of a project because of sub-standard tools, or tooling that does not perform is no excuse a will be graded accordingly

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For all other questions, refer to Amarillo College Student Rights and Responsibilities

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http://catalog.actx.edu/content.php?catoid=10&navoid=407

Grading Criteria

Course Evaluations:

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Final (Overall) Grade Policy:

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The final overall grade will be computed by adding the points earned as follows: Note Shop Practices includes the following criteria. Safety, clean-up, math, print comprehension, process planning, time management, shop practices.

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\ Exam \	\ 100 Pts/Exam \	\ 2 Exams \	\ 100 Pts. possible \
\ Projects/Write ups \	\ 25Pts/Project 25Pts/Write up \	\ 12 Projects/12Write ups \	\ 600 Pts. possible \
\ Final Project \	\ 200 Pts. \	\ 1Project \	\ 200 Pts. Possible \
\ Final Exam \	\ 100 Pts. \	\ 1 Exam \	\ 100 Pts. Possible \
		1000 Pts.Possible

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1000 – 927 pts= A

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926 - 843 pts= B

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842 - 748 pts = C

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747- 700pts = D

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699 - 0 pts= F

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Makeup Policy

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Students are responsible for getting notes from other students when absent. Lab activities will continue on schedule. Individuals will not receive credit for making up activities and there will be NO special lab sessions. Some work can be caught up during regular lab times. Missing lab activities may prevent individuals from completing lab projects.

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Homework : Textbook, Workbook, Lab Reports and Final

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Textbook: Required reading is to be completed prior to class, this will better prepare the student for the in class discussion on the subect matter covered in the reading.

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Workbook: At the end of each chapter workbook problems will be assigned these work books will be graded with a project rubric.

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Lab Reports: Before a project can be started a detailed lab report (process plan) will be written by the student. This graded report will contain such items as materials, procedures, apperance/organization. Other graded items will include spelling, punctuation and grammer. This lab report is part of the students homework and must be completed and graded by the instructor before a project is started. If a student does this in class they will lose valuable lab time and may not be able to complete the project in the alloted time. If a student starts or completes a project without an instructor signed lab report the student will recieve a failing grade for that project.

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Final Exam and Project: A comprehensive final exam along with a final project will be administered. Failure to take the final exam or complete the final project will result in the student recieving a failing grade for the class.

Attendance

The professional industrial worker understands the importance of being on time and having all the required tools, books and other materials as needed to successfully complete the job, this professional also under stands the need to follow rules and regulations as laid out by the employer, government regulatory agencies and insurance companies .That is why the rules listed below are given.

Calendar

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Class 1 Tentative: Review Syllabus and Safety:

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Day 1 lecture. Shop safety

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Lab1: Identify shop specific safety hazards and safety criteria. Students will demonstrate proper application of PPE and lock out/ tag out.

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Lab2:Quality of design and conformance.Lego or bolt exercise.

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Write up. Describe shop specific safety concerns.

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Homework.Read pages 1-14 Tools and Rules.

Class 2 Tentative:

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Day 2 Lecture. Review previous day and reading assignment. Lecture on fasteners and there types and sizes and how to measure both diameter and pitch.

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Lab.Apply classroom theory in determining fastener size.

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Write up. When to use a fine thread instead of a course thread.

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Homework. Read pages 28-38 Tools and Rules.Retrieve print from exercise 3 folder.

Class 3 Tentative:

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Day 3 Lecture, review previous day and reading assignment. Introduction to vernier calipers.

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Lab.Inventory and mark tools for identtification. Start conduit exercise.

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Write up. Describe the vernier principle and how it works.

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Homework. Review pages 78-80 Handyman in your pocket.

Class 4 Tentative:

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Day 4. Lecture on bolt grades, torque, and the effect of lubrication on torque specs.

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Lab. Using correct tools and procedures to torque fasteners.

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Write up. Describe when to use a grade 8 bolt and when not to.

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Homework. Tools and Rules pages 15-16. Retrieve print from folder Exercise 5 (2x4).

Class 5 Tentative:

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Day 5. Review previous class. Lecture on combination square and its uses.

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Lab. Team exercise. Teams will develope a process plan and then implement plan to produce parts.

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Write up. Describe the difference between a cross-cut saw and a rip-saw.

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Homework. Text Exercise 6 folder in content section of class is a file that says Bearing Removal and Installation marked read.Read Tools and Rules pages 17-22.

Class 6 Tentitive:

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Day 6. Lecture review previous day.Lecture on mircometer calibration and reading along with how to use telescoping gages. Lecture on bearing types and correct removal and installation methodes.

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Lab. Apply classroom techniques to determine fit on shaft and bore. Then press bearing into bore and shaft into bearing.

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Write up. Describe the correct procedure to press a bearing on a shaft.

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Homework.Read pages 42-45 Handyman in your pocket.

Class 7 Tentative:

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Day 7. Review previous class. Lecture on belt and sheave types. Tools used to determine sheave wear.

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Lab. Using proper tools to determine if sheave is in good order and how to determine belt length using formula in Handyman book.

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Write up. Desrcibe what problems occur when belt are out of alingment.

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Homework. Retrieve prints from Exercise 8 folder.

Class 8 Tentative:

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Day 8. Review measuring techniques both Caliper and Micrometer.

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Lab. Start project.

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Write up. Describe the process of calibrating a micrometer.

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Homework. Review previous material for Quiz.

Class 9 Tentative:

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Day 9. Quiz day 1-8

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Lab. Continue with project.

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Write up. Describe in detail the correct procedure for mounting a hacksaw blade in the frame.

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Homework.

Class 10 Tentative:

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Day 10. Review test.

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Lab.Continue with projects.

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Write up. Describe the difference between incremental and absolute measurements.

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Homework.

Class 11 Tentative:

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Day 11. Complete Projects

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Lab. Complete Projects

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Write up. Describe in detail how to tap a 5/16-18 hole.

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Homework.Retrieve data collection sheets from Exercise 9 folder.

Class 12 Tentative:

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Day 12. Data Collection and analyzation.

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Lab. Using precision measuring tools have students check each others parts. Discuss problems that occured and possible solutions.

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Write up.Write in detail your solutions and defend them.

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Homework. Retrieve Final project print from folder.

Class 13 Tentative:

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Day 13. Lecture review final project.

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Lab. Start final project

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Write up. None

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Homework. None

Class 14 Tentative:

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Day 14. Review for final.

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Lab. Work on final project

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Write up.None

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Homework.None

Class 15 Tentative:

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Day 15. Complete final project.

Class 16: Final.

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Clean shop.

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Additional Information

Syllabus Created on:

11/30/-1 12:00 AM

Last Edited on: