Shielded Metal Arc Welding II (SMAW) Syllabus for 2014-2015
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Instructor Information

Course Information

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Course

WLDG-1376-001 Shielded Metal Arc Welding II (SMAW)

Prerequisites

Prerequisite: WLDG 1375

Course Description

Continuation of WLDG 1375. Instruction and practice of equipment inspection, maintenance, repair and set up for shielded metal arc welding. Instruction and practice in the production of fillet and groove welds in all positions on carbon steel using 6010 and 7018 electrodes. Practice and production of assemblies and coupons to be examined and tested according to Section 8 AWS SENSE QC10.  

Student Resources Student Resources Website

Department Expectations

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Occupational License Disclaimer

Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

WELDING SKILLS, 4th Edition

ISBN #978-0-8269-2992-1

WELDING SKILLS WORKBOOK, 5th Edition

ISBN #978-0-8269-2993-8

Supplies

• Bibs or Sleeves
• Gloves
• Head Covering, e.g. Welding Cap or Cotton Head Coverings
• Heavy Denim or Wool Shirts
• Jeans, Wool Pants, Coveralls or Overalls
• Leather Boots or Shoes

Student Performance

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• \ Prepares time or job cards, reports or records.
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• \ Performs housekeeping duties.
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• \ Follows verbal instructions to complete work assignments.
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• \ Follows written instructions to complete work assignments.
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• \ Performs safety inspections of SMAW equipment and accessories.
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• \ Makes minor external repairs to SMAW equipment and accessories.
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• \ Sets up for SMAW operations on carbon steel.
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• \ Operates SMAW equipment on carbon steel.
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• \ Makes fillet welds in all positions on carbon steel.
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• \ Makes groove welds in all positions on carbon steel.
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• \ Passes SMAW welder performance qualification test (2G and 3G, uphill, limited thickness test plates) on carbon steel.
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Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

\ \ \ \ \ \

\ \ Notebook & Class Equipment \ \ Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list. \ \   \ \ Shop Policy \ \ Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area. \ \   \ \ Tools, Equipment, and Clothing \ \ Students shall wear appropriate clothing to perform any work task assigned. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment may count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool. \ \   \ \ Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed! \ \   \ \ All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately. \ \   \

Grading Criteria

Written material from the text and workbook appropriate to each day's shop projects will be completed prior to the shop time.

The final overall grade will be determined as follows:

Bend Test #1	10%
Bend Test #1	15%
Bend Test #3	15%
Bend Test #4	15%
Written Exams	15%
Attendance	20%
Shop Clean Up	10%

 

 

 

Attendance

Attendance in class and lab participation is regarded as a requirement and an obligation for learning.  Students will be allowed to make up two excused absences with the prior approval of the instructor.  Extra shop time as needed to complete projects can be arranged on a "space available" basis.  Must have approval of instructor.

 

 

 

Calendar

Class Meeting 1 Class orientation, welding safety, equipment setup and operation	Class Meeting 2 Overhead (4G) v-groove welds with backing, E-7018 electrodes
Class Meeting 3 Overhead (4G) v-groove welds with backing, E-7018 electrodes	Class Meeting 4 AWS QC10 qualification bend test (4G) position (#1)
Class Meeting 5 Horizontal (2G) v-groove welds, open root, E-6010/E-7018 electrodes	Class Meeting 6 Horizontal (2G) v-groove welds, open root, E-6010/E-7018 electrodes
Class Meeting 7 Horizontal (2G) v-groove welds, open root, E-6010/E-7018 electrodes First Written Exam	Class Meeting 8 Horizontal (2G) v-groove, open root guided bend test (#2)
Class Meeting 9 Vertical (3G) v-groove welds, open root, E-6010/E-7018 electrodes	Class Meeting 10 Vertical (3G) v-groove welds, open root, E-6010/E-7018 electrodes
Class Meeting 11 Vertical (3G) v-groove welds, open root, E-6010/E-7018 electrodes	Class Meeting 12 Vertical (3G) v-groove, open root guided bend test (#3)
Class Meeting 13 Overhead (4G) v-groove welds, open root, E-6010/E-7018 electrodes	Class Meeting 14 Overhead (4G) v-groove welds, open root, E-6010/E-7018 electrodes
Class Meeting 15 Overhead (4G) v-groove welds, open root, E-6010/E-7018 electrodes Second Written Exam	Class Meeting 16 Overhead (4G) v-groove open root guided bend test (#4)

Additional Information

No additional information available

Syllabus Created on:

11/30/-1 12:00 AM

Last Edited on:

11/30/-1 12:00 AM