Thermal Cutting I Syllabus for 2014-2015
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Instructor Information

Office Location

Manufacturing Education Center 107M

Office Hours

Course Information

Recording Policy

Disability Statement

Any student who, because of a disabling condition, may require some special arrangements in order to meet course requirements should contact disAbility Services (Student Service Center room 119, phone 371-5436) as soon as possible.

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As a student you may experience a range of issues that can cause barriers to learning, such as strained relationships, increased anxiety, alcohol/drug problems, feeling down, difficulty concentrating and/or lack of motivation. These mental health concerns or stressful events may lead to diminished academic performance or reduce a student's ability to participate in daily activities. Amarillo College offers services to assist you with addressing these and other concerns you may be experiencing. If you or someone you know are suffering from any of the aforementioned conditions, you can learn more about the broad range of confidential mental health services available on campus by calling the AC Counseling Center at 806-371-5900. The AC Counseling Center website is https://www.actx.edu/counseling/ . Also, if you are in need of social services (affordable housing, utilities, transportation, food, clothing, childcare, medical/dental/vision, legal), please call the AC Advocacy & Resource Center at 806-371-5439. The AC Advocacy & Resource Center website is https://www.actx.edu/arc

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Administrative Drop Policy

N/A

Student Withdrawal Procedures

N/A

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The Amarillo College Privacy Policy is found at https://www.actx.edu/-amarillo-college-privacy-notice , and applies to all Amarillo College students.  If you have questions about this privacy statement or you believe that your personal information has been released without your consent, send email to humanresources@actx.edu .

Course

WLDG-1373-002 Thermal Cutting I

Prerequisites

Prerequisite: ETWR 1391 and MCHN 1343

Course Description

Instruction and practice of equipment inspection, maintenance, repair and set up for manual and mechanized oxyfuel gas cutting (OFC). Instruction and practice in production cuts on carbon steel using manual and mechanical oxyfuel systems. Instruction and practice soldering and brazing carbon steel, stainless steel and copper using oxyfuel equipment. Practice and production of assembly cuts to be examined and tested according to Section 8 AWS SENSE QC10.

Student Resources Student Resources Website

Department Expectations

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Occupational License Disclaimer

Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

\ WELDING SKILLS
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\ 4th Edition
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\ Authors:  BJ Moniz and RT Miller
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\ Publisher: American Technical Publishing
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\ ISBN #978-0-8269-2992-1
\
\  
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\ WELDING SKILLS WORKBOOK
\
\ 4th Edition
\
\ Author:  Jonathan F Gosse
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\ Publisher:  American Technical Publishing
\
\ ISBN #978-0-8269-2993-8

Supplies

 

  • Bibs or Sleeves
  • Gloves
  • Head Covering, e.g. Welding Cap or Cotton Head Coverings
  • Heavy Denim or Wool Shirts
  • Jeans, Wool Pants, Coveralls or Overalls
  • Leather Boots or Shoes
  • Student Performance

    \  

    \
    \ Thermal Cutting I
    \
    \ 1.    Perform safety inspections of manual oxyfuel gas cutting (OFC) equipment and accessories.
    \
    \ 2.    Make minor external repairs to manual OFC equipment and accessories.
    \
    \ 3.    Set up for manual OFC operations on carbon steel.
    \
    \ 4.    Operate manual OFC equipment on carbon steel.
    \
    \ 5.    Perform straight, square edge cutting operations in the flat position on carbon steel.
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    \ 6.    Perform shape, square edge cutting operations in the flat position on carbon steel.
    \
    \ 7.    Perform straight, bevel edge cutting operations in the flat position on carbon steel.
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    \ 8.    Perform scarfing and gouging operations to remove base and weld metal, in flat and horizontal positions on carbon steel.
    \
    \ 9.    Perform safety inspections of mechanized (OFC) equipment and accessories.
    \
    \ 10.Make minor external repairs to mechanized OFC equipment and accessories.
    \
    \ 11.Set up for mechanized OFC operations on carbon steel.
    \
    \ 12.Operate mechanized OFC equipment on carbon steel.
    \
    \ 13.Perform straight, square edge cutting operations in the flat position on carbon steel.
    \
    \ 14.Perform straight, bevel edge cutting operations in the flat position on carbon steel.
    \

    \ Perform soldering and brazing on various metals.

    \ Instruction and practice of equipment inspection, maintenance, repair, and set up for manual and mechanized oxyfuel gas cutting (OFC). Instruction and practice in production cuts on carbon steel using manual and mechanical oxyfuel systems. Instruction and practice soldering and brazing carbon steel, stainless steel, and copper using oxyfuel equipment. Practice and production of assembly cuts to be examined and tested according to Section 8 AWS SENSE QC10.

    Students Rights and Responsibilities

    Student Rights and Responsibilities

    Log in using the AC Connect Portal

    In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

    If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

    Expected Student Behavior

    Notebook & Class Equipment

    Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list.  Students shall bring paper and pen or pencil to each class meeting.

     

    Shop Policy

    Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area.

     

    Tools, Equipment, and Clothing

    Students shall wear appropriate clothing to perform any work task assigned. Students at all times must wear an approved shirt with the Amarillo College logo during class meetings.  Failure to wear approved shirt will result in an absence for the entire meeting. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment will count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool.

     

    Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed!

     

    All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately.

    Grading Criteria

    Students should complete all projects and performance tests at the REQUIRED PROFESSIONAL LEVEL.  They will be scored on neatness, completeness, procedure, professionalism, attitude, attendance and punctuality, shop cleanup, and SAFETY PRACTICES. 

    Daily Attendance/Participation                       35%

    Lab Performance/Homework/Assessments   40%

    Mid-term Exam                                               10%

    Final Exam                                                       15%

    Class Total                                                      100%

           >94%----------A

           84-93%-------B

           70-83%-------C

           <70%----------F

    Attendance

    Full attendance and participation in class and lab is regarded as a requirement and an obligation for learning.  Students will be allowed to make up one excused absence with the prior approval of the instructor.  Four absences will result in a failing grade for the semester, this equals 25% of class missed.  Any absences or tardiness need to be emailed to instructor prior to scheduled class meeting for consideration of exemption.

    Class will begin promptly at 18:05 P.M. any student arriving after this time will be counted tardy and lose pts. for the meeting.  Students must return from breaks promptly and on time. Students must be released by the instructor before leaving the class or lab meeting.

    Students must legibly sign in and out of class and lab to be counted present.

     

    Calendar

    Class Meeting 1  TENATIVE SCHEDULE

    Class orientation, welding safety, equipment setup and operation

    Class Meeting 2

    Oxy-acetylene cutting, making straight cuts, stopping and restarting cuts

    Class Meeting 3

    Oxy-acetylene cutting, making straight cuts, stopping and restarting cuts

    Class Meeting 4

    Oxy-acetylene cutting, making bevel cuts on plate

    ASSESSMENT #1

    Class Meeting 5

    Oxy-acetylene cutting, piercing holes, cutting circles

    Class Meeting 6

    Oxy-acetylene cutting, making square cuts and bevel cuts on pipe

    Class Meeting 7

    Track torch and Bevel machine Oxy-acetylene cutting

    Class Meeting 8

    Oxy-acetylene cutting performance test

    MID TERM EXAM

    Class Meeting 9

    Brazing and soldering steel and copper

    Class Meeting 10

    Brazing and soldering steel and copper

    Class Meeting 11

    Oxy-acetylene welding, carrying a weld puddle, making weld beads. Flat position, 14 ga sheet metal, tee welds, lap welds, butt welds

    Class Meeting 12

     O/A welding Flat and Horizontal position, 14 ga sheet metal, tee welds, lap welds, butt welds

    ASSESSMENT #2

    Class Meeting 13

    O/A welding Vertical position, 14 ga sheet metal, tee welds, lap welds, butt welds

    Class Meeting 14

    O/A Vertical position, 14 ga sheet metal, tee welds, lap welds, butt welds

     

    Class Meeting 15

    FINAL LAB PRACTICAL

    Class Meeting 16

    FINAL WRITTEN EXAM, LAB CLEAN UP

     

    Additional Information

    No additional information available

    Syllabus Created on:

    11/30/-1 12:00 AM

    Last Edited on:

    11/30/-1 12:00 AM