Shielded Metal Arc Welding I (SMAW) Syllabus for 2014-2015
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Instructor Information

Course Information

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Course

WLDG-1375-001 Shielded Metal Arc Welding I (SMAW)

Prerequisites

Prerequisite: WLDG 1370

Course Description

Instruction and practice of equipment inspection, maintenance, repair and set up for shielded metal arc welding. Instruction and practice in the production of fillet and groove welds in all positions on carbon steel using 6010 and 7018 electrodes. Practice and production of assemblies and coupons to be examined and tested according to Section 8 AWS SENSE QC10.

Student Resources Student Resources Website

Department Expectations

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Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

WELDING SKILLS, 5th Edition

ISBN #978-0-8269-3084-2

WELDING SKILLS WORKBOOK, 5th Edition

ISBN #978-0-8269-3085-9

Supplies

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• \ Bibs or Sleeves
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• \ Gloves
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• \ Head Covering, e.g. Welding Cap or Cotton Head Coverings
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• \ Heavy Denim or Wool Shirts
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• \ Jeans, Wool Pants, Coveralls or Overalls
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• \ Leath

  Student Performance

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  • \ Prepares time or job cards, reports or records.
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  • \ Performs housekeeping duties.
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  • \ Follows verbal instructions to complete work assignments.
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  • \ Follows written instructions to complete work assignments.
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  • \ Performs safety inspections of SMAW equipment and accessories.
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  • \ Makes minor external repairs to SMAW equipment and accessories.
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  • \ Sets up for SMAW operations on carbon steel.
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  • \ Operates SMAW equipment on carbon steel.
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  • \ Makes fillet welds in all positions on carbon steel.
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  • \ Makes groove welds in all positions on carbon steel.
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  Students Rights and Responsibilities

  Student Rights and Responsibilities

  Log in using the AC Connect Portal

  In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

  If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

  Expected Student Behavior

  \ \ \ \ \ \

  \ \ Notebook & Class Equipment \ \ Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list. \ \   \ \ Shop Policy \ \ Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area. \ \   \ \ Tools, Equipment, and Clothing \ \ Students shall wear appropriate clothing to perform any work task assigned. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment may count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool. \ \   \ \ Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed! \ \   \ \ All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately. \ \   \

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  Grading Criteria

  Students should complete all projects and Performance Tests at the REQUIRED PROFESSIONAL LEVEL.  They will be scored on neatness, completeness, procedure, professionalism, attitude, attendance and punctuality, ahop cleanup, and SAFETY PRACTICES.  The Bend Test (2G) and (3G) is the Final Exam.

  Attendance/Participation            25 pts/session possible            8 sessions            200 pts. possible

  Projects/Performance                25 pts/session possible            8 sessions            200 pts. possible

  Homework/Notebook                                                                                            100 pts. possible

  2G Bend Test                                                                                                       150 pts. possible

  3G Bend Test                                                                                                       150 pts. possible

  Mid Term Exam                                                                                                    100 pts. possible

  Final Exam                                                                                                           100 pts possible

                                                                                                       TOTAL           1000 pts possible

                                                                                                                  

   

         >93%----------A

         85-92%-------B

         77-84%-------C

         70-76%-------D

         <70%----------F

   

  Attendance

  Attendance in class and lab participation is regarded as a requirement and an obligation for learning.  Due to class schedules in the accelerated program, it will not be possible to have makeup days for classes which have been missed.  Students should make every effort possible to attend and be on time for all classes.  Being more than 20 minutes late for class or leaving early without the instructor’s permission will be counted as a ½ day absence.

   

  Calendar

  Tenative Class Calendar Class Meeting 1 Class orientation, welding safety, equipment setup and operation	Class Meeting 2 Striking an arc, making weld beads, E-6010 and E-7018 electrodes
  Class Meeting 3 Weld bead pad, flat position, E-6010 electrodes	Class Meeting 4 Weld bead pad, flat position, E-7018 electrodes
  Class Meeting 5 Horizontal (2F) fillet welds, E-6010 electrodes	Class Meeting 6 Vertical (3F) fillet welds, E-6010 electrodes
  Class Meeting 7 Overhead (4F) fillet welds, E-6010 electrodes Midterm Written Exam	Class Meeting 8 Horizontal (2F) fillet welds, E-7018 electrodes
  Class Meeting 9 Vertical (3F) fillet welds, E-7018 electrodes	Class Meeting 10 Overhead (4F) fillet welds, E-7018 electrodes
  Class Meeting 11 Horizontal (2G) v-groove welds with backing, E*7018 electrodes	Class Meeting 12 Horizontal (2G) v-groove welds with backing, E*7018 electrodes
  Class Meeting 13 Horizontal (2G) v-groove welds with backing, E-7018 electrodes	Class Meeting 14 Horizontal (2G) v-groove welds with backing, E-7018 electrodes AWS QC 10 BEND TEST
  Class Meeting  15 Vertical (3G) v-groove welds with backing, E-7018 electrodes WRITTEN FINAL EXAM	Class Meeting 16 Vertical (3G)  v-groove welds with backing, E-7018 electrodes    SHOP CLEANUP

   

  Additional Information

  SAFETY IS OUR ONE MOST IMPORTANT CONCERN.  NO ONE IS ALLOWED IN ANY SHOP WITHOUT SAFETY GLASSES, AS WELL AS ANY OTHER APPROPRIATE SAFETY GEAR.  ALL STUDENTS ARE REQUIRED TO FOLLOW THE AMARILLO COLLEGE TECHNICAL EDUCATION CODE OF PROFESSIONAL CONDUCT.  COMPLIANCE WITH THE CODE IS MANDATORY FOR CLASS PARTICIPATION.

  Syllabus Created on:

  11/30/-1 12:00 AM

  Last Edited on:

  11/30/-1 12:00 AM