Thermal Cutting II Syllabus for 2015-2016
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Instructor Information

Course Information

Recording Policy

Disability Statement

Any student who, because of a disabling condition, may require some special arrangements in order to meet course requirements should contact disAbility Services (Student Service Center room 119, phone 371-5436) as soon as possible.

Statement for Mental Health and Advocacy & Resource Center:

As a student you may experience a range of issues that can cause barriers to learning, such as strained relationships, increased anxiety, alcohol/drug problems, feeling down, difficulty concentrating and/or lack of motivation. These mental health concerns or stressful events may lead to diminished academic performance or reduce a student's ability to participate in daily activities. Amarillo College offers services to assist you with addressing these and other concerns you may be experiencing. If you or someone you know are suffering from any of the aforementioned conditions, you can learn more about the broad range of confidential mental health services available on campus by calling the AC Counseling Center at 806-371-5900. The AC Counseling Center website is https://www.actx.edu/counseling/ . Also, if you are in need of social services (affordable housing, utilities, transportation, food, clothing, childcare, medical/dental/vision, legal), please call the AC Advocacy & Resource Center at 806-371-5439. The AC Advocacy & Resource Center website is https://www.actx.edu/arc

Amarillo College Tutoring for Success Policy:

Administrative Drop Policy

N/A

Student Withdrawal Procedures

N/A

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The Amarillo College Privacy Policy is found at https://www.actx.edu/-amarillo-college-privacy-notice , and applies to all Amarillo College students.  If you have questions about this privacy statement or you believe that your personal information has been released without your consent, send email to humanresources@actx.edu .

Course

WLDG-1374-002 Thermal Cutting II

Prerequisites

Prerequisite: WLDG 1373 - minimum grade of C

Course Description

Instruction and practice of equipment inspection, maintenance, repair and set up for manual plasma arc cutting (PAC) and manual air carbon arc cutting (CAC-A). Instruction and practice in the production of cuts on carbon steel, stainless steel and aluminum using PAC equipment. Instruction and practice cutting, scarfing and gouging carbon steel using CAC-A equipment. Instruction and practice welding carbon steel using oxyfuel equipment. Practice and production of assemblies and coupons to be examined and tested according to Section 8 AWS SENSE QC10.  

Student Resources Student Resources Website

Department Expectations

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Occupational License Disclaimer

Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

WELDING SKILLS, Moniz,B.J./Miller,R.T.

WELDING SKILLS,[Workbook] Gosse,J.

Supplies

• Bibs or Sleeves
• Gloves
• Head Covering, e.g. Welding Cap or Cotton Head Coverings
• Heavy Denim or Wool Shirts
• Jeans, Wool Pants, Coveralls or Overalls
• Leather Boots or Shoes
• Safety Glasses

  Student Performance

  Thermal Cutting II

  • Prepares time or job cards, reports or records.
  • Performs housekeeping duties.
  • Follows verbal instructions to complete work assignments.
  • Follows written instructions to complete work assignments.
  • Performs safety inspections of Oxy/Fuel Cutting and Brazing /Soldering equipment and accessories.
  • Makes minor external repairs to Oxy/Fuel Cutting and Brazing /Soldering equipment and accessories.
  • Sets up and performs Oxy/Fuel Cutting and Brazing /Soldering operations on various metals.
  • Performs safety inspections of manual PAC (plasma arc cutting) and CAC-A (air carbon arc cutting) equipment and accessories.
  • Makes minor external repairs to manual PAC and CAC-A equipment and accessories.
  • Sets up for manual PAC operations on carbon steel.
  • Operates manual PAC  equipment on carbon steel.
  • Performs straight, square edge cutting operations in the flat and horizontal positions on carbon steel.
  • Performs shape, square edge cutting operations in the flat and horizontal positions on carbon steel.
  • Sets up for manual CAC-A scarfing and gouging operations on carbon steel.
  • Operates manual CAC-A equipment on carbon steel.
  • Performs scarfing and gouging operations to remove base and weld metal in the flat and horizontal positions on carbon steel.

  Students Rights and Responsibilities

  Student Rights and Responsibilities

  Log in using the AC Connect Portal

  In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

  If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

  Expected Student Behavior

  Notebook & Class Equipment Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list.   Shop Policy Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area.   Electronic Devices Electronic Devices shall only be used in class and lab as a learning tool. Electronic Devices shall not be used for personal calls, texting, or social media during class or lab meetings. They will be subject to Instructor inspection at anytime. Tools, Equipment, and Clothing Students shall wear appropriate clothing to perform any work task assigned. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment may count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool.   Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed!   All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately.   Amarillo College Technical Education Code of Professional Conduct Amarillo College Technical Education Code of Professional Conduct Amarillo College has the responsibility to provide you with the education, training and “hands on” practice to become a professional in your chosen field. The instruction, equipment, facilities and apparatus are provided for your use. Studying, practicing and learning are required by you. As a participating student in Amarillo College Technical Programs, you will be expected to act, perform and train in a professional manner. The following rules and guidelines are to be followed by everyone. Attendance: Unless it is an emergency, it is highly recommended that you do not miss class. Recovery of missed information will be the responsibility of the student. Class begins at the scheduled time. If you are not in your seat in class or at the designated location during laboratory exercises, you will be counted as tardy. The student will be required to show an acceptable understanding of the topic(s) covered during their absence. Check syllabus for your instructor’s policy regarding attendance. Professional Attire: Every student will be required to wear an approved AC logo shirt to both class and lab. Shirts must be ordered through your advisor during the registration period. It is recommended that each student purchase one shirt for every class in which they are registered. Pants will be: • clean and well maintained • no large rips or tears • held at the waist (i.e no sagging) • blue jeans or long pants (no sweats/exercise pants) • have no hanging chains/loose strings (safety issue) You are expected to reflect the dignity, pride and respectfulness of an industry professional. As a representative of Amarillo College’s Technical Education Program you shall wear your AC logo shirt while in the classroom and on the training field or in the laboratory. There will be no caps, hats, bandanas, beanies, or hoods allowed to be worn in the classroom. Lab attire will be determined by your instructor. Please check your syllabus. Your Personal Protective Equipment (PPE) shall be worn when indicated by the instructor in charge during any training, field, or laboratory exercises. It is your responsibility to keep your equipment clean and in good shape. Required professional attire is mandatory for class and laboratory participation. Tools / Equipment / Books / Supplies / PPE: You must show up to class with the required list of tools/equipment/books/supplies/PPE listed on your syllabus in order to be allowed to participate and earn credit for the day. Conduct: Due to the importance of maintaining a safe atmosphere in the training field/laboratory environment as well as in the classroom, any disruptive behavior will not be tolerated. All students are expected to be respectful, courteous, attentive and quiet in order to support the learning environment. There shall be no smoking except in designated areas and during designated breaks. Students shall refrain from the use of abusive or slanderous language. There is to be no horseplay, fighting, harassment or misconduct by anyone. Any student who uses, has in their possession, or is under the influence of illegal drugs or alcohol on campus or at the training field will immediately be turned over to the campus police for appropriate action. This will be a ZERO tolerance policy with immediate steps taken toward withdrawal from Amarillo College. Anyone who is caught cheating on an exam or quiz will immediately be excused from class and not allowed to return. This is an Amarillo College rule and will be strictly enforced. This applies to plagiarism as well. Electronic Devices: All electronic devices which produce audible sounds must be silenced during class and on the laboratory/training field. All visual slides and materials are the property of the instructor and may be copyright protected, hence no photocopy is allowed. See the syllabus for your instructor’s policy on this matter. Grievances: Any student who feels that there is a conflict with a course instructor should first make every effort to resolve that matter with the instructor. If you are unable to resolve differences then you should seek resolution from the immediate supervisor of the instructor or the course coordinator.  NOTE:   Compliance with the Amarillo College Technical Education Code of Professional Conduct is mandatory for class participation.

  Grading Criteria

  Students should complete all projects and performance tests at the REQUIRED PROFESSIONAL LEVEL.  They will be scored on neatness, completeness, procedure, professionalism, attitude, attendance and punctuality, shop cleanup, and SAFETY PRACTICES.

  Daily Attendance/Participation                                                  30%

  Bend Tests                                                                              30%

  Lab Performance, Homework, Assessments                               20%      

  Mid-Term Exam                                                                         10%

  Final Exam                                                                                 10%

   

   

  Class Total                                                                               100%

   

         >93%--------A

         85-93%-----B

         77-85%-----C

         70-77%-----D

         <69%--------F

  Attendance

  Attendance in class and lab participation is regarded as a requirement and an obligation for learning.  Four (4) or more absences may result in a failing grade.     

  Calendar

  Tentative Schedule Class Meeting 1 Class orientation, discuss syllabus, prepare time cards, assign equipment lockers Review shop safety. Discuss requirements/specifications as applied to Oxy/fuel Cutting (OFW) Procedures.	Tentative Schedule Class Meeting 2 Continue discussion of requirements/specifications as applied to Oxy/fuel Welding (OFW) Procedures. Perform safety inspection of OFW equipment. Begin set up and practice OFW welds.
  Tentative Schedule Class Meeting 3 Continue discussion of requirements/specifications as applied to OFW Procedures. Continue OFW practice welds.	Tentative Schedule Class Meeting 4 Continue discussion of requirements/specifications as applied to OFW Procedures. Continue OFW practice welds.
  Tentative Schedule Class Meeting 5 Discuss requirements/specifications as applied to Brazing/Soldering Procedures.   Assessment 1 Begin set up and practice Brazing /Soldering practice welds.	Tentative Schedule Class Meeting 6 Continue discussion of requirements/specifications as applied to Brazing/Soldering Procedures. Continue Brazing /Soldering practice welds.
  Tentative Schedule Class Meeting 7  Continue discussion of requirements/specifications as applied to Brazing /Soldering Procedures. Continue Brazing /Soldering practice welds.	Tentative Schedule Class Meeting 8 Mid-Term exam Discuss requirements/specifications as applied to manual Plasma Arc Cutting (PAC)
  Tentative Schedule Class Meeting 9   Perform safety inspection of manual PAC equipment and begin set up and practice welds.	Tentative Schedule Class Meeting 10 Continue Manual PAC practice welds.
  Tentative Schedule Class Meeting 11 Discuss requirements/specifications as applied to manual  Air Carbon Arc Cutting (CAC_A) Assessment 2 Perform safety inspection of manual CAC-A equipment. Begin set up and practice welds.	Tentative Schedule Class Meeting 12  Perform manual CAC-A practice welds in the flat and horizontal positions
  Tentative Schedule Class Meeting 13 Perform scarfing and gouging operations to remove base metal.	Tentative Schedule Class Meeting 14 Perform scarfing and gouging operations to remove base and weld metal in flat and horizontal positions
  Tentative Schedule Class Meeting 15 Review for final exam Lab Practical Final Exam, shop clean up	Tentative Schedule Class Meeting 16 Written Final Exam Lab Practical Final Exam (if needed)

  Additional Information

  No additional information available

  Syllabus Created on:

  11/30/-1 12:00 AM

  Last Edited on:

  11/30/-1 12:00 AM