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Introduction to Welding Using Multiple Processes Syllabus for 2016-2017
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Instructor Information

Instructor

Roy Kygar (Curriculum Vitae)

E-Mail

r0285609@actx.edu

Phone

<p>(806) 379-2738</p>

Office Location

213

Office Hours

Monday through Thursday   6:00 PM – 10pm

Course Information

Recording Policy

Disability Statement

If you have a disability (learning, mental, physical) that affects your ability to participate effectively and have access to any program or service at Amarillo College please contact Disability Services at (806) 345-5639 . Our offices are located in the Student Service Center office 112. More information may be found at www.actx.edu/disability.
Disability Services facilitates access to all programs and services according to the ADA, Americans with Disabilities Act and Section 504 of the Rehabilitation Act, as well as other federal and state laws.

Amarillo College Web Accessibility Policy Statement

Amarillo College is committed to providing equal access to all programs and services, including all working, learning, and service environments that affect equal access for persons with disabilities. This commitment to provide equal access and opportunity for persons with disabilities is in compliance with federal and state law. Amarillo College also strives to provide Electronic and Information Resources (EIR) that are accessible to all authorized users.

If you find you are unable to access material in an accessible format please contact the Disability Services Office at (806) 345-5639 . This office will work in conjunction with other campus resources to address and accommodate your issue in a timely manner.

Statement for Mental Health and Advocacy & Resource Center:

As a student you may experience a range of issues that can cause barriers to learning, such as strained relationships, increased anxiety, alcohol/drug problems, feeling down, difficulty concentrating and/or lack of motivation. These mental health concerns or stressful events may lead to diminished academic performance or reduce a student's ability to participate in daily activities. Amarillo College offers services to assist you with addressing these and other concerns you may be experiencing. If you or someone you know are suffering from any of the aforementioned conditions, you can learn more about the broad range of confidential mental health services available on campus by calling the AC Counseling Center at 806-371-5900. The AC Counseling Center website is https://www.actx.edu/counseling/ . Also, if you are in need of social services (affordable housing, utilities, transportation, food, clothing, childcare, medical/dental/vision, legal), please call the AC Advocacy & Resource Center at 806-371-5439. The AC Advocacy & Resource Center website is https://www.actx.edu/arc

Amarillo College Tutoring for Success Policy:

Administrative Drop Policy

Students who do not attend class on or prior to the census date will be administratively dropped. Effective Fall, 2016

Student Withdrawal Procedures

Students who wish to withdraw from a class must:

  • consult with their instructor to obtain a signed academic withdrawal request form to submit to the AskAC department for processing
  • consult with the financial aid office if receiving financial aid
  • consult with the Veterans Benefit Coordinator if receiving veteran benefits
  • consult with their academic advisor to determine how withdrawing may affect their enrollment in future semesters
    • NOTE:  The Texas Education Code stipulates that students attending Texas institutions of higher education for the first time fall 2007 and later may not withdraw from more than six courses during their academic career, including courses from which transfer students have withdrawn at other Texas institutions of higher education. (Senate Bill 1231) Rule 4.10.

Privacy Statement

The Amarillo College Privacy Policy is found at https://www.actx.edu/-amarillo-college-privacy-notice , and applies to all Amarillo College students.  If you have questions about this privacy statement or you believe that your personal information has been released without your consent, send email to humanresources@actx.edu .

Course

WLDG-1307-003 Introduction to Welding Using Multiple Processes

Prerequisites

Prerequisites: INMT 1305 and WLDG 1373 - minimum grade of C

Course Description

An overview of the basic welding processes, including oxyfuel welding and cutting, shielded metal arc (SMAW), gas metal arc (GMAW) and gas tungsten arc welding (GTAW).

Student Resources Student Resources Website

Department Expectations

Occupational License Disclaimer

Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

On Campus Course

Syllabus Information

Textbooks

No textbook

Supplies

  • Bibs, Sleeves, Heavy Denim, or Wool Shirts (Heavy Starched or FR) (Tilman Jacket)
  • Welding Gloves 
  • Head Covering, e.g. Welding Cap or Cotton Head Coverings
  • Jeans, Wool Pants, Coveralls or Overalls
  • Closed toe Shoes or boots preferably leather (tennis shoes are not acceptable)
  • Safety Glasses
  • Hearing Protection
  • Cutting Goggles or Tinted Safety Glasses (#3 or #4) (fit over glasses)
  • Personal Welding Helmet (pipeliner) w/ #9 & #10 glass lens
  • 4 each cover plates
  • Slip Joint Pliers
  • Chipping Hammer
  • Steel Wire Brush

Student Performance

  1. Performs ANSI z49.1 safety assessment
  2. Demonstrates proper use and inspection of Personal Protection Equipment (PPE).
  3. Demonstrates proper safe operation practices in the work area.
  4. Demonstrates proper use and inspection of ventilation equipment.
  5. Performs safety inspections of manual OFC equipment and accessories.
  6. Makes minor external repairs to manual OFC equipment and accessories.
  7. Sets up for manual OFC operations on carbon steel.
  8. Operates manual OFC equipment on carbon steel.
  9. Performs straight, square edge cutting operations in the flat and horizontal positions on carbon steel.
  10. Performs safety inspections of SMAW equipment and accessories.
  11. Makes minor external repairs to SMAW equipment and accessories.
  12. Sets up for SMAW operations on carbon steel.
  13. Operates SMAW equipment on carbon steel.
  14. Performs safety inspections of GMAW and GTAW equipment and accessories.
  15. Makes minor external repairs to GMAW and GTAW equipment and accessories.
  16. Sets up for GMAW-S and GTAW operations on carbon steel.
  17. Operates GMAW-S and GTAW equipment on carbon steel.

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Notebook & Class Equipment

Students are recommended to take notes during lectures and should maintain a class notebook containing handouts and reference materials. Students shall furnish personal protective equipment to include safety glasses and have their own personal hand tools similar to those on the department tool list.

 

Shop Policy

Read safety handouts provided, use common sense, maintain safe shop practices, keep your Lab clean, and orderly. Keep all safety shields/guards, and equipment in place at all times. Notify your Instructor of faulty wiring/equipment, worn or damaged tools, or missing parts. No horseplay is allowed whatsoever. Academic disciplinary measures will be promptly administered to offending person(s). Please help the Instructor to maintain order so that he can be free to use your time for more effective teaching, and less time housekeeping. We all can enjoy the benefits of an effective and conducive learning environment. Remember to use your safety glasses when entering the shop area.

 

Tools, Equipment, and Clothing

Students shall wear appropriate clothing to perform any work task assigned. Tools and equipment specified for this class and any preliminary class in the curriculum are to be furnished by the student. Failure to dress for work or bring needed equipment may count as an absence. All tools should be properly used and cared for, thus allowing for longevity and safety of both the user and the tool.

All Welding students are expected to follow the Amarillo Technical Education Code of Professional Conduct

Amarillo College Technical Education Code of Professional Conduct

Amarillo College has the responsibility to provide you with the education, training and "hands on" practice to become a professional in your chosen field.  The instruction, equipment, facilities and apparatus are provided for your use.  Studying, practicing and learning are required by you.

As a participating student in Amarillo College Technical Programs, you will be expected to act, perform and train in a professional manner.  The following rules and guidelines are to be followed by everyone.

 

Attendance:

Unless it is an emergency, it is highly recommended that you do not miss class. Recovery of missed information will be the responsibility of the student. Class begins at the scheduled time. If you are not in your seat in class or at the designated location during laboratory exercises, you will be counted as tardy. The student will be required to show an acceptable understanding of the topic(s) covered during their absence . Check syllabus for your instructor's policy regarding attendance.

 

Professional Attire:

Every student will be required to wear an approved AC logo shirt to both class and lab. Shirts must be ordered through your advisor during the registration period. It is recommended that each student purchase one shirt for every class in which they are registered.

Pants will be:

  • clean and well maintained
  • no large rips or tears
  • held at the waist (i.e no sagging)
  • blue jeans or long pants  (no sweats/exercise pants)
  • have no hanging chains/loose strings (safety issue)

You are expected to reflect the dignity, pride and respectfulness of an industry professional.  As a representative of Amarillo College's Technical Education Program you shall wear your AC logo shirt while in the classroom and on the training field or in the laboratory.

There will be no caps, hats, bandanas, beanies, or hoods allowed to be worn in the classroom. Lab attire will be determined by your instructor. Please check your syllabus.

Your Personal Protective Equipment (PPE) shall be worn when indicated by the instructor in charge during any training, field, or laboratory exercises.  It is your responsibility to keep your equipment clean and in good shape.

 

Required professional attire is mandatory for class and laboratory participation .

 

Tools I  Equipment I Books I Supplies I  PPE:

You must show up to class with the required list of tools/equipment/books/supplies/PPE listed on your syllabus in order to be allowed to participate and earn credit for the day.

 

Conduct:

Due to the importance of maintaining a safe atmosphere in the training field/laboratory environment as well as in the classroom, any disruptive behavior will not be tolerated . All students are expected to be respectful, courteous, attentive and quiet in order to support the learning environment.

There shall be no smoking except in designated areas and during designated breaks.

Students shall refrain from the use of abusive or slanderous language.  There is to be no horseplay, fighting, harassment or misconduct by anyone . Any student who uses, has in their possession, or is under the influence of illegal drugs or alcohol on campus or at the training field will immediately be turned over to the campus police for appropriate action.  This will be a ZERO tolerance policy with immediate steps taken toward withdrawal from Amarillo College .

Anyone who is caught cheating on an exam or quiz will immediately be excused from class and not allowed to return. This is an Amarillo College rule and will be strictly enforced. This applies to plagiarism as well.

 

 

Electronic Devices:

All electronic devices which produce audible sounds must be silenced during class and on the laboratory/training field.  All visual slides and materials are the property of the instructor and may be copyright protected, hence no photocopy is allowed.

See the syllabus for your instructor's policy on this matter.

 

 

Grievances:

Any student who feels that there is a conflict with a course instructor should first make every effort to resolve that matter with the instructor.  If you are unable to resolve differences then you should seek resolution from the immediate supervisor of the instructor or the course coordinator.

 

NOTE:     Compliance with the Amarillo College Technical Education Code of Professional Conduct is mandatory for class participation.

 

Stealing, vandalism, or pilferage will be dealt with severely!! No drugs, tobacco, drinks, or food allowed!

 

All students are expected to follow the Amarillo College Students Code of Conduct. Any violation of this Code will be dealt with appropriately.

 

Grading Criteria

Students should complete all projects and performance tests at the REQUIRED PROFESSIONAL LEVEL.  They will be scored on neatness, completeness, procedure, professionalism, attitude, attendance and punctuality, shop cleanup, and SAFETY PRACTICES.

Daily Attendance/Participation                                                   60%

Lab Projects and Performance                                                   10%       

ANSI Z49.1                                                                                  10%

Final Exam                                                                                  10%

Homework/Notebook/Discussion                                                    10%

Class Total                                                                               100%

 

       >90%-------A

       80-89%-----B

       70-79%-----C

       60-69%-----D

       <59%--------F

                       

Attendance

Attendance in class and lab participation is regarded as a requirement and an obligation for learning.  Students should be in attendance and on time for all scheduled classes. 

Calendar

TENTATIVE SCHEDULE Class Meeting 1  10/19/2015

  • Class orientation, discuss syllabus, assign equipment lockers, review shop safety
  • Assign and review ANSI Z49.1 safety standard.
  • Perform ANSI Z49.1 Safety assesment

TENTATIVE SCHEDULE Class Meeting 2

  • Discuss requirements/specifications and start Oxy-Fuel Welding & Cutting

TENTATIVE SCHEDULE Class Meeting 3

  • Continue with oxy-fuel practice

TENTATIVE SCHEDULE Class Meeting 4

  • Continue with oxy-fuel practice

TENTATIVE SCHEDULE Class Meeting 5

  • Continue with oxy-fuel practice

TENTATIVE SCHEDULE Class Meeting 6

  • Discuss requirements/specifications and start SMAW welding

TENTATIVE SCHEDULE Class Meeting 7

  • Continue with SMAW practice

TENTATIVE SCHEDULE Class Meeting 8

  • Continue with SMAW practice
  • Mid-Term Exam

TENTATIVE SCHEDULE Class Meeting 9

  • Continue with SMAW practice

TENTATIVE SCHEDULE Class Meeting 10

  • Continue with SMAW practice

TENTATIVE SCHEDULE Class Meeting 11

  • Review specifications for GMAW and begin welding

TENTATIVE SCHEDULE Class Meeting 12

  • Continue with GMAW welds

TENTATIVE SCHEDULE Class Meeting 13

  • Continue with GMAW welds

TENTATIVE SCHEDULE Class Meeting 14

  • Review specifications for GTAW and begin welding

TENTATIVE SCHEDULE Class Meeting 15

  • Finish GTAW welding and review for final exam

TENTATIVE SCHEDULE Class Meeting 16

  • Written final exam / Shop clean up

 

 

Additional Information

Syllabus Created on:

01/18/17 4:50 PM

Last Edited on:

01/18/17 4:55 PM