Advanced Brake Systems Syllabus for 2021-2022
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Instructor Information

Office Location

<p>109A</p>

Office Hours

7:00 am to 7:30 am

1:31 pm to 2:30 pm

Course Information

COVID-19 Protocols

Recording Policy

Disability Statement

If you have a disability (learning, mental, physical) that affects your ability to participate effectively and have access to any program or service at Amarillo College please contact Disability Services at (806) 345-5639 . Our offices are located in the Student Service Center office 112. More information may be found at www.actx.edu/disability.
Disability Services facilitates access to all programs and services according to the ADA, Americans with Disabilities Act and Section 504 of the Rehabilitation Act, as well as other federal and state laws.

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Amarillo College is committed to providing equal access to all programs and services, including all working, learning, and service environments that affect equal access for persons with disabilities. This commitment to provide equal access and opportunity for persons with disabilities is in compliance with federal and state law. Amarillo College also strives to provide Electronic and Information Resources (EIR) that are accessible to all authorized users.

If you find you are unable to access material in an accessible format please contact the Disability Services Office at (806) 345-5639 . This office will work in conjunction with other campus resources to address and accommodate your issue in a timely manner.

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As a student you may experience a range of issues that can cause barriers to learning, such as strained relationships, increased anxiety, alcohol/drug problems, feeling down, difficulty concentrating and/or lack of motivation. These mental health concerns or stressful events may lead to diminished academic performance or reduce a student's ability to participate in daily activities. Amarillo College offers services to assist you with addressing these and other concerns you may be experiencing. If you or someone you know are suffering from any of the aforementioned conditions, you can learn more about the broad range of confidential mental health services available on campus by calling the AC Counseling Center at 806-371-5900. The AC Counseling Center website is https://www.actx.edu/counseling/ . Also, if you are in need of social services (affordable housing, utilities, transportation, food, clothing, childcare, medical/dental/vision, legal), please call the AC Advocacy & Resource Center at 806-371-5439. The AC Advocacy & Resource Center website is https://www.actx.edu/arc

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The Tutoring for Success policy applies to any student whose grade or performance in the course falls below a departmentally determined minimum threshold. In either of those cases, the instructor will direct the student to the appropriate tutoring service, which may be faculty-led, discipline-specific, and/or general. Under this policy, the instructor will follow specific departmental guidelines governing the use, duration, and grade component of the tutoring need.

Administrative Drop Policy

Students who do not attend class on or prior to the census date will be administratively dropped. Effective Fall, 2016

Student Withdrawal Procedures

Students who wish to withdraw from a course must complete all steps indicated on the Academic Withdrawal Request form by the course withdrawal deadline.

NOTE: Students who are attending Texas institutions of higher education, for the first time fall 2007 and later, may not withdraw from more than six courses during their academic career. This withdrawal limitation does not include dual credit or developmental classes (Senate Bill 1231 Rule 4.10.) For more information on Drop and Withdrawal Policies, please visit the Registrar's Office Web site.

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The Amarillo College Privacy Policy is found at https://www.actx.edu/-amarillo-college-privacy-notice , and applies to all Amarillo College students.  If you have questions about this privacy statement or you believe that your personal information has been released without your consent, send email to humanresources@actx.edu .

Course

DEMR-2331-001 Advanced Brake Systems

Prerequisites

Prerequisite: AUMT 1305

Course Description

An advanced brake system course for diesel powered equipment. Advanced concepts and schematics including anti-lock (ABS), air, pneumatic and hydraulic brake systems and related components.

Student ResourcesStudent Resources Website

Department Expectations

Occupational License Disclaimer

Notice to Students enrolled in an educational program for preparation of issuance of certain occupational licenses:

Students enrolled in an educational program in preparation for obtaining certain occupational licenses are potentially ineligible for such license if the student has been convicted of an offense. For further information, please contact:

Melodie Graves
Justice Involved Advocate
Student Service Center 117
mgraves24@actx.edu
806-371-5995
Make appointment at https://melodiegraves.youcanbook.me

You can also contact the Legal Clinic, or the faculty member in charge of the educational program that you seek to enroll in. The further information you will receive will include notification to you of your right to request a criminal history evaluation letter from the licensing authority in order to clarify your particular situation.

Hours

(3 sem hrs; 2 lec, 2 lab)

Class Type

Hybrid

Syllabus Information

Textbooks

Cengage Mindtap

Students are required to bring a laptop, chromebook, or tablet.

Supplies

Every student will be required to wear an approved AC logo shirt or a company shirt with company logo from the company that the student works for, to both class and lab. Pants will be respectable and wore properly, up around the waist where they belong.  Safety glasses are the responsibility of the student and will be worn at all times while in the shop/lab environment. Clean up materials will be supplied as needed. Special tools will be supplied as needed. Safety shoes/boots, with slip resistance soles. Steel toes not required. No regular tennis shoes allowed. Laptops are required.

Tools are not required to be brought to class by the student. Necessary tools and equipment are provided for in class use for assigned class and lab projects.

Tools are required for student employment during program and before graduation. Tool Purchase Opportunities with discounts at  Mac, Snap-on and Western Equipment will be given and encouraged.

Cost for these tools and boxes average $1500.00 - $2000.00. You are responsible for purchasing these tools before graduation.

Required professional and safety attire is mandatory for class and laboratory participation.

This list will be required for all AUMT and DEMR classes

Required 

Optional 

Adjustable Wrenches - 6" and 12"

Chisel Set

Allen Wrench Set - Standard (.050" - 3/8")

Crowfoot Wrench Set - Metric

Allen Wrench Set - Metric (2mm - 7mm)

Crowfoot Wrench Set - Standard 

Combination Wrenches: Standard (1/4" - 1")

Hack Saw and blades

Combination Wrenches: Metric (7mm - 19mm)

Drill- 3/8" and 1/2" variable speed, reversible

16 oz. Ball Peen

Brass Soft Faced

Dead Blow

Rubber Mallet

Mallet Plastic Tip Sledge 2lb

Impact Wrenches - 3/8" and 1/2"

Flare Nut (tubing) Wrenches:                Standard 3/8" - 3/4" 

Hose Clamp Pliers

Flare Nut (tubing) Wrenches:                         Metric 10mm - 17mm

Locking Jaw Needle Nose

Penlight 

Punch Set

Inspection Mirror

External Set:                                                                     E-4, E-5, E-6, E-8, E-10, E-12, E-14, E16 Torx®

Pickup Tool - magnetic and claw type

Tamper Proof Set:

 T8, T10, T15, T20, T27, T30, T40, T45, T50, T55 

Plier Combinations 8”

Screw Extractor Set 

Side Cutters 6”

⅜ Drive Universal Joint

Slip Joint (Water Pump) 8”

1/4 Drive Universal Joint

Needle Nose Pliers 8”

1/2Drive Universal Joint

Wire Strippers and Crimpers 16-22AWG

Impact Sockets ⅜ drive: 

3/8" - 3/4" shallow

3/8" - 3/4" deep

Snap Ring Plier Set - internal and external

Impact Sockets ⅜ drive: 

10mm-19mm shallow

10mm-19mm deep

Screwdriver - Blade Type: Stubby 6", 9", 12"

1/2" Drive:  

 Impact Sockets Standard 7/16" - 1 1/8" Shallow

 Impact Sockets Standard 7/16" - 1 1/8" Deep

Screwdrivers - Phillips:                              Stubby #1, #2 6" #1, #2 12" #3

1/2" Drive:  

Impact Sockets 12mm - 32mm Shallow

Impact Sockets 12mm - 32mm Deep

Torx® Set: T-8, T-10, T-15, T-20, T-25, T-27, T-30, T-40, T-50, T-55 Torx® 

Torque Wrenches (Sound/Click)Type: 

3/8" Drive in. lb. (30 - 250)

Standard Socket Set - 1/4" Drive:

 1/4" - 1/2" shallow 

1/4" - 1/2" Deep

Torque Wrenches (Sound/Click)Type:

 3/8" Drive ft. lb. (5 - 75) 

Metric Socket Set - 1/4" Drive:

6mm - 12mm shallow

 6mm - 12mm Deep

Torque Wrenches (Sound/Click)Type:

1/2" Drive ft. lb. (50 - 250) 

¼ drive: 3", 6" Extensions

Files - for steel and aluminum 

¼ drive: Ratchet

 

Socket Set - 3/8" Drive:

 5/16" - 3/4" Shallow

 3/8" - 3/4" Deep

Automotive Air Conditioning Gauge set

Socket Set - 3/8" Drive:

9mm - 19mm Shallow

 9mm - 19mm Deep

A/C probe type thermometer 

3/8" Drive:                                                                            3", 6", 12", 18" Extensions

 

3/8" Drive: Ratchet

 

 

 Socket Set - 1/2" Drive: 

7/16" - 1 1/8"Shallow 

7/16" - 1 1/8" Deep 

 

 

Socket Set - 1/2" Drive:  

10mm - 25mm Shallow

 10mm - 25mm Deep

 

1/2" Drive:   5", 10" Extensions 

 

 

1/2" Drive:  Ratchet

 

Vernier Caliper (Dial or Digital)

 

Tape Measure

 

Pry Bar Set 

 

Safety Glasses

 

Blowgun

 

Gasket scraper

 

Thickness Gauge Set

 

Automotive Digital Multimeter

 

Lockable Roll around Toolbox or Tool cart 

 

Closed Toe, Non-slip work shoes or boots

 

AC Automotive or Diesel  Logo Shirt

   
   
   
   
   
   

Student Performance

 End-of-Course Outcomes:  Apply advanced brake information with emphasis on diagnostics and component relationships; utilize specialized brake tools and diagnostic equipment; and perform advanced brake repairs.

An introduction to basic principles of heavy duty hydraulic and air brakes on Heavy Duty trucks. The student will get hands on experience on brake systems; read and interpret technical manuals; and identify brake components, diagnose and repair brake systems.

NATEF:

Drain air reservoir/tanks; check for oil, water, and foreign material;

determine needed action.

Inspect and test air system pressure controls: governor, unloader assembly valves, filters, lines, hoses, and fittings; adjust or replace as needed.

Inspect and test air tank relief (safety) valves, one-way (single) check valves, two-way (double) check valves, manual and automatic drain valves; replace as needed.

Inspect and test brake application (foot/treadle) valve, fittings, and mounts; check pedal operation; replace as needed.

 Inspect and test hand brake (trailer) control valve, lines, fittings, and mountings; repair or replace as needed.

Inspect and test service brake chambers, diaphragm, clamp, spring, pushrod, clevis, and mounting brackets; repair or replace as needed.

Identify type, inspect and service slack adjusters; perform needed action

Inspect hydraulic system brake lines, flexible hoses, and fittings for leaks and damage; replace as needed.

Inspect/test brake fluid; bleed and/or flush system; determine proper fluid type.

Observe antilock brake system (ABS) warning light operation (includes trailer and dash mounted trailer ABS warning light); determine needed action.

 

Students Rights and Responsibilities

Student Rights and Responsibilities

Log in using the AC Connect Portal

In order to receive your AC Connect Email, you must log in through AC Connect at https://acconnect.actx.edu .

If you are an active staff or faculty member according to Human Resources, use "Exchange". All other students, use "AC Connect (Google) Email".

Expected Student Behavior

Welcome to the Amarillo College Technical Education Division. We wish you the best in your educational pursuit. It is our responsibility to provide you the education, training, and "hands-on" practice to become a professional in your chosen field in a safe environment. The instruction, equipment, and facilities are provided for your use as outlined by your Administration, Program Coordinator and Faculty. Studying, practicing, and learning are required by you.

As a participating student in Amarillo College Technical Programs, you will be expected to act, perform and train in a professional manner. The following rules and guidelines are to be followed by everyone for your safety and to foster a learning environment.

Attendance: Unless it is an emergency, we highly recommend you not miss class. Recovery of missed information will be the responsibility of you (the student). Class begins at the scheduled time. If you are not in your seat in class or at the designated location during laboratory exercises, you will be counted tardy. You will be required to show an acceptable understanding of the topic(s) covered during your absence. Check syllabus for your instructor’s policy regarding attendance.

Professional Attire: Required professional attire and PPE is mandatory for class and laboratory participation. Every student will be required to wear an approved AC logo shirt to both class and lab. Shirts must be ordered through your advisor during the registration process. It is recommended that you purchase one shirt for every class in which you are registered

Pants will be:  clean and well maintained

 no large rips or tears  held at the waist (i.e., no sagging)

 blue jeans or long pants (no sweats/exercise pants)

 have no hanging chains/loose strings (safety issue)

AC Shirts must be tucked in at all times while in the classroom and lab, unless otherwise stated by your Instructor. You are expected to reflect the dignity, pride and respect of an industry professional. As a representative of Amarillo College’s Technical Education Program you shall wear your AC logo shirt while in the classroom and on the training field or in the laboratory.

There will be no caps, hats, bandanas, beanies, or hoods worn in Amarillo College class rooms. Religious or medicinal attire must be discussed with your instructor and/or Department Chair. Lab attire will be determined by your instructor. Please check your syllabus.

Your Personal Protective Equipment (PPE) shall be worn when indicated by the instructor in charge during any training, field, or laboratory exercises. It is your responsibility to keep your equipment clean and in good shape.

Tools / Equipment / Books / Supplies / PPE: You must come to class with the required list of tools/equipment/books/supplies/PPE listed on your syllabus in order to participate and earn credit for the day

Conduct: Due to the importance of maintaining a safe atmosphere for the training, disruptive behavior will not be tolerated. All students are expected to be respectful, courteous, attentive and quiet in order to support the learning environment.

Amarillo College Campuses are Smoke Free as of August 1, 2016. Smoking is permitted off of College property.

You will refrain from the use of abusive or slanderous language. There will be no horseplay, fighting, harassment or misconduct by anyone. Any student who uses, has in their possession, or is under the influence of illegal drugs or alcohol on campus or at the training field will immediately be turned over to the campus police for appropriate action. There will be a ZERO tolerance policy and immediate steps taken toward withdrawal from Amarillo College.

Anyone who is caught cheating on an exam or quiz will immediately be excused from class and not allowed to return. This is an Amarillo College rule and will be strictly enforced. This applies to plagiarism as well.

Electronic Devices: All electronic devices producing audible sounds must be silenced during class and on the laboratory/training field. All visual slides and materials are the property of the College and may be copyright protected, hence no photocopy is allowed. See the syllabus for your instructor’s policy on this matter.

Grievances: Any student who feels that there is a conflict with a course instructor should first make every effort to resolve the matter with the instructor. If you are unable to resolve differences, you should seek resolution from the immediate supervisor of the instructor, or course coordinator, or Associate Dean of Technical Education.

NOTE: Compliance with the Amarillo College Technical Education Code of Professional Conduct is mandatory for class participation

Grading Criteria

     

Grading Criteria
20% daily attendance and participation
15% homework
15% tests
30% labs and tasksheets
20% final exam all students must take the final on campus
Finals are the last week of the 8 weeks. Review and cleanup will be Monday and Tuesday of that week. Finals will be Wednesday and Thursday 

 

Attendance

Attendance    
If a student misses 10% of total class time they get deducted a letter grade
Students must attend class 75% of scheduled class time or they will be asked dropped from the class or fail
Students arriving 15 or more minutes late or leave 15 or more minutes early receive a 50% for the day
All assignments have a Due date and will not be accepted after that date

Students must wear AC logo work shirt for class

Mandatory Tutoring for 70% or below, 2hrs per week per course.

Only will reopen the previous week after current week is complete, previous week can only be completed to a 80%.

 

Calendar

This schedule is a tentative outline of times and test.  These dates are subject to change dependent on speed of individual classes and informational transition to students.  If you plan on missing any days of instruction, your instructor must be given this information in writing, or E-Mail.  Failure to follow these instructions forfeits the student’s ability to make up work test outside of the instructors permission. 

This class will meet on Monday, Tuesday, Wednesday, and Thursday 

Module 1   Discuss syllabus and class objectives.  Questions and answers. Discuss lab and shop safety 

Module 2   Chapter 33 Braking Fundamentals and Air Brake Foundations

Module 3 Chapter 34 Air Brake Circuits and Valves

Module 4  Chapter 35 Servicing Air brake

Module 5  Chapter 36 Servicing Air Brake Foundations and Parking Brake Systems

Module 6 Chapter 37 Antilock Braking, Vehicle Stability, and Collision Advoidance system

Module 7 Chapter 38 Fundamentals of Hydraulic and Air-over-Hydraulic Braking Systems

Module 8 Final test.

Additional Information

Enrolling in this class will qualify the student for large Snap-on and MAC tool discounts on required tools for class and work. See instructor.

 Students are advised to have an after one job as a Diesel Technician helper at a local dealership or repair facility.

Syllabus Created on:

03/14/22 7:48 AM

Last Edited on:

03/14/22 8:19 AM